Continues Casting Machine, Casting Machine, Metallurgy Machinery
We are manufacturing continues casting machine, continuous casting machinery, conticaster, metallurgy machine, CCM
We produce highly quality continues casting machine.
We are manufacturing continues casting machine, continuous casting machinery, conticaster, metallurgy machine, CCM
R6m, 3strands, 6meter billets
NO: R63L
I. Technical data
1. CCM
Casting radius: R6m
Billet specification: 125*125, 130*130, 150*150mm
Strand number: Strands 3 strands
Dummy bar: Rigid dummy bar
Ladle support: Ladle Rotor Tower
Cutting way: Automatic hydraulic cutting machines
Electrical system: Siemens Transducer, Siemens PLC, SCHNEIDER contactors. PLC automatic controlling
Billets Size: 6m
Pusher-type: Hydraulic pressure system, Mechanical car type.
2. Water system
A. Mould cooling water
Influent pressure: P≥ 0.9Mpfa
Influent temperature: ≤ 35c
Influent effluent temperature difference: 6-10c
pH: 7.5-9
Water total hardness: ≤ 150mg/L
Flow: ≥ 360Nm3/h
B. Secondary cooling water
Hydraulic: P≥ 0.6Mpa
Impurity particle size: ≤ 0.2mm
Flow: ≥ 80Nm3/h
C. Machinery cooling water
Hydraulic: P≥ 0.6MPa
Impurity particle size: ≤ 0.5mm
Flow: ≥ 60Nm3/h
3. Gas System
A. Oxygen
Pressure: P≥ 0.9Mpa
Purity: ≥ 99.5%
Flow: ≥ 4Nm3/min
B. Gas
Pressure: P ≥ 0.3MPa
Combustion value: ≥ 93700KJ/m3
Flow: ≥ 1.5Nm3/min
C. Compressed air
Pressure: P ≥ 0.5MPa
Flow: Q≥ 5Nm3/min
Withdrawal straightening machine
Power: 11KW
Rated revolution: 1500/min
Billet withdrawing force(max): 11000N
Straightening force (max): 220000N
Tension speed range: 0.3-3.0m/min
Dummy bar speed (max): 3.99m/min
4. Central hydraulic station
System pressure: P≥ 8.0MPa
System flow: Q=37.5L/min
II. Supply cope
1. On-line equipment list
No Equipment name Unit Qty. Remark
1 Ladle moving car PCS 2
2 Tundish moving car PCS 2
3 Tundish PCS 2
4 130sq. Mm mould PCS 3
5 Mould cover SETS 3
6 Oscillation device SETS 3
7 Secondary cooling manifold (stainless steel) and support SETS 3
8 Guide section for secondary cooling SETS 3
9 Steam drainage system in the secondary cooling system SET 1
10 Withdrawal straightening machine SETS 3
11 Dummy bar PCS 3
12 120sq Dummy head and transition head SETS 3
13 Dummy bar guide wheel SETS 3
14 Dummy bar storage device SETS 3
15 Dummy bar heat protetion cover PCS 3
16 Roller table before cutting Group 3
17 Transmit roller table Group 3
18 Discharge roller table Group 3
19 Transverse pusher SET 1
20 Cooling bed SET 1 Step by step
21 Overflow chute PCS 6
22 Hydraulic station system SET 1
23 Cooling water distribution system SETS 3
24 Electrical system SETS 3
A Power supply conbinet SET 1
B Frequency conbinet SETS 3
C PCL conbinet SET 1
D Main operating table SET 1
E Suspension operating box SETS 3
F Small operating box SETS 3
27 Steel structure platform Batch 1
A Main operating platform
B Temperature test platform
C Dummy bar storage platform
2\Auxiliary equipment
No. Equipment name Unit Qty. Remark
1 Water pipe, connector valve. etc Batch 1
2 Various cable, tube. etc Batch 1
3 Drainage gun PCS 3
4 Cutting gun PCS 3
3. Lead time: 100 days
4. Term of payment: 40% advance payment by T/T, 60% balance payment by T/T before date of shipment
5. Customer service: All the costs of seller's experts go and work at abroad for return air tickets, accommodation and meals, will be borne by the buyer. The buyer shall compensate the experts at USD 150 per engineer per day for debugging period. After normal operation the seller should be responsible to guarantee repair or change of the faulty components in 6 months, such as master control board, reactor, compensate capacitor, hydraulic device, breaker, and furnace shell
Delivery by 1 piece frame container, 1 piece 40HQ container, 5 pieces 40GP container.
Induction furnace is used for smelting or insulating ferrous metals, non-ferrous metals, sponge iron, such as scrap iron, scrap steel, copper, aluminum and so on. Complete working equipment such as continuous casting machine, rolling mill, mainly used for the production of billet, steel bar, angle steel, H-beam, I-beam, etc. Using KGPS, IGBT, single or double power supply technology, PLC (Siemens) can be realized throughout the monitoring.
Main supply list: 2 sets of electric furnace body, 2 sets of hydraulic or mechanical tilting electric furnace mechanism, 1 set of control platform, 1 set of intermediate frequency control cabinet (6 pulse 1, 12 pulse 2, 24 pulse 4), low voltage control cabinet (6 pulse 1, 12 pulse 2, 24 pulse 4), 1 set of capacitor cabinet, 4 or 8 water-cooled cables; 1 water temperature alarm, 1 leakage alarm; 1 crucible mold, 1 liquid One batch of pressure steel pipe, one set of copper row, three water tanks. Transformer, cooling tower, furnace builder, furnace lining ejector, furnace cover.
KGSP Induction Electric Furnace
GW-8-4000-0.5J KGSP Induction Electric Furnace
GW-1-750-1JJ Medium frequency coreless electric furnace
GW-50-22000-0.2J No induction melting furnace
GW-0.25-160-1JJ melting electric furnace
GW-1.5-1000-1J Medium frequency induction furnace
NO. |
Electric
Furnace
Type |
Input
power
(KW) |
input
voltage
(V) |
Input
current
(A) |
Rated
power
(KW) |
DC
current
(A) |
DC
voltage
(V) |
Melting
rate
(T/H) |
working
frequency
(HZ) |
working
voltage
(V) |
cooling water
pressure(MPA) |
Rated
capacity
(T) |
Power
consumption
(KWH/T) |
Power
Supply |
Furnace
body |
1 |
GW-0.25-160/1JJ |
180 |
380
(6 Pulse) |
256 |
160 |
320 |
500 |
0.24 |
1000 |
750 |
0.1~0.15 |
0.25~0.3 |
0.25 |
790 |
2 |
GW-0.5-250/1JJ |
280 |
380
(6 Pulse) |
400 |
250 |
500 |
500 |
0.4 |
1000 |
1500 |
0.1~0.15 |
0.25~0.3 |
0.5 |
770 |
3 |
GW-0.5-250/1J |
280 |
380
(6 Pulse) |
400 |
250 |
500 |
500 |
0.4 |
1000 |
1500 |
0.1~0.15 |
0.25~0.3 |
0.5 |
770 |
4 |
GW-0.75-400/1JJ |
400 |
380
(6 Pulse) |
650 |
400 |
800 |
500 |
0.6 |
1000 |
1500 |
0.1~0.15 |
0.25~0.3 |
0.75 |
770 |
5 |
GW-0.75-400/1J |
400 |
380
(6 Pulse) |
650 |
400 |
800 |
500 |
0.6 |
1000 |
1500 |
0.1~0.15 |
0.25~0.3 |
0.75 |
770 |
6 |
GW-1-500/1JJ |
550 |
380
(6 Pulse) |
800 |
500 |
1000 |
500 |
0.8 |
1000 |
1500 |
0.1~0.15 |
0.25~0.3 |
1 |
750 |
7 |
GW-1-750/1JJ |
800 |
380/690
(6 Pulse) |
1200/
700 |
750 |
1500/
850 |
500/
880 |
0.9 |
1000/
500 |
1500/
2600 |
0.1~0.15 |
0.25~0.3 |
1 |
720/660 |
8 |
GW-1-750/1J |
800 |
380/690
(6 Pulse) |
1200/
700 |
750 |
1500/
850 |
500/
880 |
0.9 |
1000/
500 |
1500/
2600 |
0.1~0.15 |
0.25~0.3 |
1 |
720/660 |
9 |
GW-1.5-1000/0.5JJ |
1100 |
690
(6 Pulse) |
912 |
1000 |
1140 |
880 |
1.2 |
500 |
2600 |
0.1~0.15 |
0.25~0.3 |
1.5 |
700 |
10 |
GW-1.5-1000/0.5J |
1100 |
690
(6 Pulse) |
912 |
1000 |
1140 |
880 |
1.2 |
500 |
2600 |
0.1~0.15 |
0.25~0.3 |
1.5 |
700 |
11 |
GW-2-1500/0.5JJ |
1650 |
690
(6 Pulse) |
1360 |
1500 |
1700 |
880 |
1.7 |
500 |
2600 |
0.1~0.15 |
0.25~0.3 |
2 |
675 |
12 |
GW-2-1500/0.5J |
1650 |
690
(6 Pulse) |
1360 |
1500 |
1700 |
880 |
1.7 |
500 |
2600 |
0.1~0.15 |
0.25~0.3 |
2 |
675 |
13 |
GW-2-2000/0.5JJ |
2200 |
690
(6 Pulse) |
1400 |
2000 |
2275 |
880 |
1.9 |
500 |
2600 |
0.1~0.15 |
0.25~0.3 |
2 |
650 |
14 |
GW-3-2500/0.5JJ |
2750 |
690/950
(6 Pulse) |
2275/
1700 |
2500 |
2840/
2080 |
880/
1250 |
2.56 |
500 |
2600/3200 |
0.1~0.15 |
0.25~0.3 |
3 |
610/560 |
15 |
GW-3-2500/0.5J |
2750 |
690/950
(6 Pulse) |
2275/
1700 |
2500 |
2840/
2080 |
880/
1250 |
2.56 |
500 |
2600/3200 |
0.1~0.15 |
0.25~0.3 |
3 |
610/560 |
16 |
GW-4-3000/0.5J |
3300 |
690/950
(6 Pulse) |
2730/
2040 |
3000 |
3410/
2500 |
880/
1250 |
3.2 |
500 |
2600/3200 |
0.1~0.15 |
0.25~0.3 |
4 |
610/560 |
17 |
GW-5-4000/0.5J |
4400 |
950
(6 Pulse) |
2300 |
4000 |
3330 |
1250 |
5 |
500 |
3400 |
0.1~0.15 |
0.25~0.3 |
5 |
600/550 |
18 |
GW-6-4000/0.5J |
4400 |
950
(12 Pulse) |
2300 |
4000 |
3330 |
1250 |
5 |
500 |
3400 |
0.1~0.15 |
0.25~0.3 |
6 |
600/550 |
19 |
GW-8-5000/0.5J |
5000 |
950
(12 Pulse) |
3400 |
5000 |
4200 |
1250 |
7~8 |
500 |
3400 |
0.1~0.15 |
0.25~0.3 |
8 |
600/550 |
20 |
GW-10-6000/0.5J |
6300 |
950
(12 Pulse) |
3750 |
6000 |
4600 |
1250 |
8.5~9 |
500 |
3400 |
0.1~0.15 |
0.25~0.3 |
10 |
600/550 |
21 |
GW-12-8000/0.25J |
8000 |
950
(12 Pulse) |
4900 |
8000 |
6000 |
1250 |
9~10.5 |
250 |
3400 |
0.1~0.15 |
0.25~0.3 |
12 |
600-550 |
22 |
GW-15-8000/0.25J |
8000 |
950
(12 Pulse) |
4900 |
8000 |
6000 |
1250 |
9~10.5 |
250 |
3400 |
0.1~0.15 |
0.25~0.3 |
15 |
600-550 |
23 |
GW-15-10000/0.25J |
10000 |
950
(24 Pulse) |
6500 |
10000 |
8000 |
1250 |
13~15 |
250 |
3400 |
0.1~0.15 |
0.25~0.3 |
15 |
600-550 |
24 |
GW-18-12000/0.25J |
12000 |
950
(24 Pulse) |
8160 |
12000 |
10000 |
1200 |
15~17 |
250 |
3400 |
0.1~0.15 |
0.25~0.3 |
18 |
600-550 |
25 |
GW-20-12000/0.25J |
12000 |
950
(24 Pulse) |
8160 |
12000 |
10000 |
1200 |
17~19 |
250 |
3400 |
0.1~0.15 |
0.25~0.3 |
20 |
600-550 |
26 |
GW-25-14000/0.25J |
14000 |
950
(24 Pulse) |
9460 |
14000 |
11600 |
1200 |
19~21 |
150~200 |
3400 |
0.1~0.15 |
0.25~0.3 |
25 |
600-550 |
27 |
GW-30-16000/0.2J |
16000 |
950
(24 Pulse) |
10850 |
16000 |
13300 |
1200 |
21~23 |
150~200 |
3400 |
0.1~0.15 |
0.25~0.3 |
30 |
600-550 |
28 |
GW-40-20000/0.2J |
20000 |
950
(24 Pulse) |
13545 |
20000 |
16600 |
1200 |
25~27 |
150~200 |
3400 |
0.1~0.15 |
0.25~0.3 |
40 |
600-550 |
29 |
GW-50-22000/0.2J |
22000 |
950
(24 Pulse) |
14932 |
22000 |
18300 |
1200 |
25~28 |
150~200 |
3400 |
0.1~0.15 |
0.25~0.3 |
50 |
600-550 |
Note:
(1) GW - means medium frequency induction furnace, - 1 - means induction furnace capacity of 1 ton, - 500 - means furnace rated power of 500 KW, / 1 - means furnace operating frequency of 1000 Hz, / 0.5 - means melting furnace frequency of 500 Hz, - J - means hydraulic tilting furnace (furnace shell is steel shell), - JJ - means mechanical tilting furnace. (the shell of the furnace is aluminum alloy).
(2) The above quoted price is for routine configuration. Other configurations can be added, such as leak alarm, water temperature alarm, furnace switch, cover mechanism, lining ejector and transformer, cooling device (open and close cooling tower, closed cooling tower, plate heat exchanger)
3) If necessary, send technicians to carry out the commissioning: the domestic section is free; the overseas section travel expenses, accommodation and food are borne by the user and each person is subsidized 150 US dollars per day.
4) I quote EX-W at a price including simple packing, including shipping charges to Shanghai port area and all inland charges in China.
V) The above electric furnace voltage levels are 380V, 690V and 950/1000V, and the frequency is 50HZ. If the user equipment requirements are different from the above voltage levels and frequencies, each item needs to be increased by 15000USD.