Continuous Casting Machine for Round Billet

• Casting Method: Special Casting
• Casting Form Material: Metal
• Casting Metal: Cast Steel
• Casting Form Usage Count: Permanent
• Surface Treatment: Spray-Paint
• Surface Roughness: Ra3.2
• Model NO.: metal casting
• Coating: Water
• Machining Tolerance: +/-0.01mm
• Standard: AISI
• Certification: CE, RoHS, ISO 9001:2000, ISO 9001:2008
• Original: Shanghai China
• Output: 220X220mm Billets
• Fundction: Produce Special Alloy
• Technology: Italy
• Transport Package: Plywood and Steel Frame
• Specification: 2strands
• Trademark: semc
• Origin: China
• HS Code: 8454302900
• Production Capacity: 100unit/Month

Product Description

Italy danieli technical Continuous Casting Machine for produce steel billets


R9m,2strands,6-12meter billets CCM (italy technology)
Design according ITALY technology,Italy CCM OEM factory.
Biggest CCM factory1000workers in china.
NO: R92S12GT-220
 Technical dat
Capacity per hour: 40ton -80ton/hour
Casting radius: R8m
Billet specification: 150*150mm Square,Dia.160mm,Dia. 200*200mm,Dia. 220mm
Strand number: strands 2 strands
Dummy bar : rigid dummy bar
Ladle support type: Ladle Tower
Cutting way: automatic flame cutting machine
Steel grade: low alloy steel, common steel, and so on
Billet length:6-12m

Supply cope
Billets Continuous casting machine


Italy Danieli CCM 




1. On-line equipment list    

No	Equipment name	Unit	Qty.	Remark
1	Ladle Tower	set	1
2	Tundish moving car	sets	2
3	Tundish	pc	2
4	mould	pc	4	1pcX150*150mm Square 1pcXDia.160mm, 1pcXDia.200*200mm 1pcXDia. 220mm
5	Mould cover	set	4
6	Operating car/control cabinet	set	2
7	Oscillation device	set	2
8	Secondary cooling manifold(stainless steel) and support	set	2	Stainless steel
9	Guide section for secondary cooling	set	2
10	Steam drainage system in the secondary cooling system	set	0	Operational:35000 USD
11	Withdrawal straightening machine	set	2
12	Dummy bar	pc	2
13	Dummy bar storage device	set	2
14	Roller table before cutting	group	2
15	Transmit roller table	group	2
16	Discharge roller table	group	2
17	Transverse pusher	set	1
18	Cooling bed	set	1	12meter bilelts
19	Overflow chute	set	2
20	Hydraulic station system	set	1
21	Cooling water distribution system	set	2
22	Electrical system	set	4
a	Power supply conbinet	set	1
b	Frequency conbinet	set	2
c	PCL conbinet	set	1
d	Main operating table	set	1
23	Automatic hydraulic cutting machine	set	2
24	Secondary cooling nozzle	pc	120
25	Auxiliary material(pipe,cable,etc)	batch	1
26	Steel contruction beam and operating platform and dummy bar storevage platform	batch	1

Hot Rolling mill.

Rolling supply list: (blank:1502mm,1302mm,1202mm,length:3m;finish product:φ8-φ32 bars,φ5.5 wire stock, annual output:100000 ton)
No.	Device context	Unit	Qty	Unit weight	Total weight	U/P	T/P	Note
				(T)	(T)	()	()
I.	Φ500*1 Blooming machine part:	group	1
1	Feeding roller	group	2	8	16
2	Pusher	set	1	18.5	18.5
3	Tapping Machine	set	1	3	3
4	Furnace delivery table	set	2	8	16
5	Pront mill table	set	1	25	25
6	FZD1200 herringbone reducer	set	1	18	18
7	A=500 Triple herringbone style gearbox	set	1	53	53
8	Φ500 three-roll bearing mill	set	1	2	2
9	Main motor base	set	1	3	3
10	Cardan shaft bracket	set	1	16	16
11	Back lifting platform	set	1	8	8
12	Back additional roller table	set	2	5	10
13	Hanging arm rolls	set	1	3	3
14	Roller table before continuous rolling	set	2	2.5	5
15	Trimme before rolling,cut off accidents card	set	6	2.3	13.8
II.	Intermediate rolling Φ420*2 Continuous Rolling Mill Set	group	2
1	FZD70 herringbone reducer	set	2	6	12
2	A=1800 Double shaft composite reducer	set	2	21	42
3	φ420 two-roll bearing mill	set	4	18	72
4	Main motor base	set	2	2	4
	Subtotal				340.3	1.25	425.375
III.	Continuous Rolling Mill groups of rebar	set	14					Bar K1-K14 Morgan mill
1	Φ320Two-roller bearing rolling mill	set	14	10.8	151.2	1.53	231.336	With shifting, Morgan models, you can quickly roll, bearing bracket, bridge, guide beam, main motor base
2	φ320  Composite decelerator      (3 stage speed ratio )	set	4	11.5	46	2.3	105.8	Hard surface k11-k14
3	φ320 Composite decelerator       (2 stage speed ratio )	set	6	7.8	46.8	2.3	107.64	Hard surface k5-k10
4	φ320 Composite decelerator        (1 stage speed ratio )	set	4	3.8	15.2	2.3	34.96	Hard surface k1-k4
5	φ320 Drum type universal shaft	pcs	28	1	28	2.6	72.8
6	Roll change, transverse hydraulic station	set	1			36	36
	Subtotal						588.536
	Wire finishing mill	group	1					Wire K1-K6 finished rolling mill
1	Before finishing the flying shear	set	1			31	31	DC112kw
2	Switch	set	1			2.8	2.8
3	Chopping shear	set	1			16	16	DC55kw
4	Cut off shear	set	1			0.9	0.9
5	Before finishing the horizontal loop	set	1			5.3	5.3
6	Mill 45 degree angle structure (6 sorties )	set	1			220	220
7	Wire rolling cooling section	set	1			9	9
8	Pinch roller, spinning machine	set	1			75	75	DC55kw;DC160kw
9	Wire rolling machine oil purifier and lubrication station	set	1			52	52
10	Cold roller (62m/set)	set	1	55	55	1.1	60.5
11	Wire finished rolling mill  main motor base	pcs	1	2.2	2.2	0.9	1.98
12	Double coil collecting device	set	1	36	36	1.6	57.6
13	Double rod hydraulic equipment	set	1			9	9
14	Wire rod horizontal packing machine (hydraulic)	set	2			33	66
	Subtotal	set					607.08
	Bar finishing equipment	set
1	Automatic dial out run slot (6m/set)	set	11	2.3	25.3
2	Walking beam cooler	m	66	2.2	145.2			Include Pinto mechanism and Under the bed table
3	Fixed scale mechanism	set	2	0.6	1.2
4	After dividing shear rollgang	m	36	0.65	23.4
5	Checkout console	set	1	7	7
6	Vibrating rod packing device	set	1	3	3
7	Anchor screw, embedded plate, installation of inclined iron	ton	full set		42
	Mechanical equipment total				247.1	1.25	308.875
	Main motor,transformer,electronic control
1	AC motor:YRseries,1250KW,class 10,10kv	set	1			34.2	34.2	blooming mill
2	800KW AC motor	set	2			23	46	BarK15-K18
4	630KW DC motor	set	10			22	220	bar
3	800KW DC motor	set	4			28	112	bar
5	1500KWDC motor	set	1			33	33	Wire rod mill main motor
6	Main transformer 32/10KV	set	1			150	150	Not include transformer to power grid equipment
7	All other transformers	set	1			173	173
8	High and low pressure cabinet and electronic control equipment	set	1			460	460
	Main motor,transformer,electronic control total						595.2
	Other
1	Heating furnace	set	1				316
2	Pipe system	group	1			3	3
3	Circulating water pump	set	2			1.3	2.6
4	Oil tank 30m3	set	3			9.5	28.5
5	Oil pump	set	2			0.5	1
6	Heavy oil heater	set	1			8	8
7	160t hot shears	set	1			30	30
8	Intermediate rolling flyig shear	set	1			52	52	Include motor
9	Flying shear for bar continuous rolling	set	2			34.2	68.4	Include motor
10	Bar finished product flying shear	set	2			39	78	Include motor
11	Pinch roller for flying shear of the finished product	set	6			8.5	51	Include frequency transformer
12	Bar wear water cooling line	set	1			45	45
13	400 tons punch	set	1			47.5	47.5
14	Lubrication oil station       (400 L)	set	3			15	45
15	Guide fittings	set	1				21
16	Water treatment equipment	set	1			29.2	29.2	refer to attechment 1
17	Wire, cable	set	1			390	390
18	Bar portable packing machine	set	6			0.75	4.5
19	Water tube	group	1				83
20	Lubrication tube	group	1
21	Hydraulic tube	group	1
22	Gas tube	group	1
23	5m3 screw air compressor	set	1
24	3m3 gas container	set	1
	Subtotal	set					1303.7
	Equipment of repair workshop	set
1	YGW-32W bending tester	set	1			5.1	5.1
2	60 ton tensile machine	set	1			6.3	6.3
3	C6110 roll lathe	set	1			23	23
4	C6180 roll lathe	set	1			16	16
5	XK9350D  CNC milling machine for the crescent	set	1			31	31
6	NC cemented carbide roll forming grinding machine	set	1			63	63	Equip Grinding wheel grinding mill
7	Universal milling machine	set	1			16	16
8	Z3050×16/1 drill machine	set	1			8	8
9	B665 shaping machine	set	2			3.6	7.2
	Subtotal	set					175.6
	500KVA electric generator	set	1			28	28
	Rolling production spare parts  for a year (usually 10% of the total equipment price)	set	1			400	400	Refer to attechment 1
	Design fee	set	1			65	65
	Engineer's Travel, accommodation, salary, etc	set	1					Be discussed separately