Syj-0408-I2 Brass Upcasting Machine

• Customization: Available
• Control Type: PLC
• Customized: Non-Customized
• Model NO.: CRM
• Automatic Grade: Automatic
• Certification: CE, RoHS, GS, ISO9001
• Type: Special Casting
• Name: Syj-0408-I2 Brass Upcasting Machine
• Model: Syj-0408-I2
• Machine: Brass Upcasting Machine
• System: Upcasting Machine
• Brand: Semc
• Transport Package: Plywood and Steel Frame
• Specification: CE
• Trademark: smc
• Origin: Shanghai China
• HS Code: 8454309000
• Production Capacity: 20set/Month
• Package Size: 500.00cm * 700.00cm * 600.00cm
• Package Gross Weight: 5000.000kg

Product Description

SYJ-0408-I2 BRASS UPCASTING LINE

I Process Specification
Put brass over the furnace by the lifting system for baking→Adjust the feeding speed according to the casting speed. Feed the brass into the melting furnace for melting (charcoal to be used for avoiding oxidization) → copper liquid flows into the transition part (charcoal is still needed to avoid oxidization) → Copper liquid flows into the holding furnace → Copper liquid flows into the crystallizer to be copper rods → copper rods enter into traction device for upward movement  → Go through the output frame →copper rods go through the output frame (to separate each rod)  → copper rods go through the tension frame ( to control the take-up speed) → copper rods go through the take-up machine,for coiling → Next process
 
II Main Technical Data For The Equipment (Patent No: ZL 2006 2 0105927.2)
2.1 Model No.: SYJ0408-I2
2.2 Annual capacity:2000tons
2.3 Furnace structure:2 body furnace (1 melting furnace,1 holding furnace)
2.4 Casting Strands: 4
2.5 Casting rod diameter: 8mm
2.6 Upward casting speed: 0~3000mm/min
2.7 Annual working time: 7920 hours
2.8 Liquid tracking precision: ±2mm
2.9 Take-up coil standard: φ700mm×φ1500mm×800mm
2.10 Copper melting velocity: 260kg/h
2.11 Copper melting power consumption: <350kwh/ton
2.12 Take-up form: automatic adjust
2.13 Take-up plate driven approach:driven by inverter motor, PLC control
2.14 Material feeding method: whole piece of electrolytic brass fed by electric hoist
2.15 Upward driven approach: driven by the AC servo motor, connected to the gapless synchronous cog blet
2.16 Rod clamping method:air clamping
2.17 Operation interface: data display, servo motor controlled by touch screen
2.18
III Price

1. price of one set of SYJ0408-I2 copper rod upcasting machine:       
2. air round ticket for engineers: Paid by buyer
3. installation: USD80 per person per day

Note: External water source, cables and wires between the equipments, air supply, power supply regulator, steel platforms etc.are not included in the price above. Equipment configuration list and one year spare parts will be listed in Annex 2.
IV Terms Of Payment
1. Thirty percent(30%) earnest money of the total price stipulated in the contract should be paid within 7 working days since the day both parties signed or stamped on the contract. he contract will take effect on the day all the earnest money is received.
2. Sixty-five percent(65%) of the total price stipulated in the contract should be paid by T/T before shipment. The shipment will be arranged when the payment is received.
3. Five percent(5%) of the total price stipulated in the contract should be paid to the seller within 7workingdays after installation and test; If the equipment can not be installed in time due to the buyer's reasons, five percent(5%) of the total price stipulated in the contract should still be paid to the seller within 5 months from the date of shipment.
4. All payments should be paid by T/T or bank draft to seller 's bank account.
V Delivery
1 Delivery time: 60 working days after the complete receipt of the deposit.
2 The buyer bears the equipment transportation and insurance costs; the seller provides unloading tools and bears the unloading costs.
3 When the equipment arrives at the buyer's site, the buyer should check the goods, sign written receiving records, and confirm the consistency between the goods and the lists of shipment.
VI Installation, Adjustment and Acceptance
1. The seller will send engineers to the buyer's site to direct the installation and test run. The buyer should prepare the installation site including, but not limited to, hoisting apparatus, labor power, tools and civil construction, etc. The buyer is responsible for the civil construction and arrange the accommodation for the seller's engineers.
2. Regard 2 copper rods coming out from the equipment as the completion of the test run; the buyer  should check and accept the equipment within 3 days of the date of the completion of the test run. If the acceptance does not pass, the buyer should submit a written objection with treatment advice. Otherwise, the equipment is considered as meeting the contractual specifications and being accepted by the buyer.
VII Quality Warranty Period
1. The seller guarantees that the equipment performance complies with the requirements of the contract. The guarantee period of the mechanical parts of the equipment is 12 months, calculated from the 31^st day since the BL day . (The guarantee period of the electrical parts is 6 months from the delivery date written on the contract; wearing parts are not included in the guarantee period.)
2.  If the buyer does not take delivery of the goods within two months of the date of delivery stipulated in the contract, the contract guarantee period will begin on the date of delivery with the same guarantee period.Within the guarantee period of contact, defects resulting from the seller's reasons will be serviced and repaired free of charge; defects caused by the buyer will be promptly serviced by the seller, but the buyer bears all expenses.
 
 
VIII Other explanation
1. Requirement of raw material:      99.97% brass
The surface of the brass should be clean, and there should be no electrolyte or greasy substance.
There should be no "copper bean", if there is any, it must be removed . Both the surface and the edge should be smooth.
If there is no mechanical feeding device for equipment, copper materials should be cut into small pieces for easy feeding.
 
2. Requirements of charcoal
High-quality white charcoal (commonly known as steel charcoal, pear charcoal)
Water content: 0.5~1%
Other volatiles: ≤5%
Charcoal particle size: 30~70mm
Not allow sulfur, iron and charcoal had no calcination
Fracture should be shiny, white light, sound crisp when breaks .
Consumption:5kg/ton
 
3. Requirements of graphite flake
Specification: 3299 or 5099
Granularity: 32 or 50
Require natural graphite flake
Consumption: 0.5kg/ton
 
4. Civil and common technical requirements:
4.1Equipment area: width 9m, length 15m, height 6m:
The area does not include substation, pump house, office and maintenance workshop section.
This civil condition is for a continuous casting machine line.
Equipped with a 5-ton crane, track height is about 7.5m.
4.2 Cooling water requirement:
Cooling water arrangement: see cooling water system drawing.
This cooling water is used for crystallizer and inductor
The system also includes an emergency standby water supply, in order to prevent the event of a power outage or other accident; emergency water should be connected within a minute into the system, proposed water tower (height 7m, capacity 10m³) or UPS pump system.
In order to maintain a certain water temperature of the colling water, forced cooling must be used, usually a FRP cooling tower. Cooling tower specifications: 30m³ / hour.
 
5. Power requirement
The upward casting machine is for continuous production, which definitely does not allow outrage, so that standby generators or dual power supply must be considered. Standby generator capacity has to be more than 50% of the installed power.
 
IX Non scope of supply
1. Standby generator. The power supply for the Up casting line should not be stopped for more than 30 min; use the standby generator when it stopped. A 150kw generator is suggested for 2000tons up casting line.
2. 2000tons copper casting machine line needs 80m³ water pool, the cooling water flows into the water pool for recycle use after the sodium ion exchange filters.
3. Emergency water supply. The water supply is not allowed water stop, the height general emergency water tank and furnace height difference 7m above, it is recommended to build a tower high above the capacity of 10m³.
4. The big platform is built by the buyer, and the buyer buy the construction materials by himself. The seller will supply the construction drawing.
5. All the connecting wire outside the electrical panel should be supplied by the buyer.
6. The crane, other equipment for installation and workers.
7. The buy is in charge of all civil works (including infrastructure).
8. The buy is in charge of water pipe lines for standby water system and cooling water system.
 
 
 
Annex 1
SYJ0408-I2 Equipment Configuration List

Casting machine line
No	Name	Quantity	Description	Note
1	Medium platform	1set	The head of  the large platform is made by seamlessly square tube, beautiful appearance.
2	Traction head	1set	jiecheng unique design using the international standard expansion sleeve,no transmission gap.
3	Crystallizer clamping system	1set	Crystallizer clamping system, easy to install crystallizer operation,safety
4	Return water tank	1set	Use electric bos panel design,beautiful and practical
5	Output frame	1set
6	Servo motor and electrical control table	1set	Yaskawa AC servo system 1set,Mitsubishi PLC,touch screen from Taiwan.
7	Feeding and lifting device	1set	Swivel-arm,using electric hoist Zhejiang"bada"0.8t
8	Tension frame	1pcs
9	Φ8mm crystallizer	4pcs
10	Rubber pipe for cooling water	8pcs	Including quick joint
11	Float	1pcs
12	start rod	1 set
13	Crystallizer protect sleeve	4pcs
14	Crystallizer insulation sleeve	4pcs
15	Graphite die	4pcs
16	Thermocouple	1pcs
I2 2 body furnace
No	Name	Quantity	Description	Note
1	Furnace body	1set
2	Insulating board	1set
3	Copper channel	1set
4	Aluminum silicate board	2case
5	Round bakelite plate	12pcs
6	Quartz sand	3500kg	Mix sand
7	Straight light brick	1set
8	Wedge light brick	1set
9	Mold brick	1set
10	Refractory clay	1bag
11	Sodium silicate l	1barrel
12	asbestos rope	2kg
13	Electrical panel for furnace	1set
14	iron core	1et
15	Induction coil	1set
16	water jacket	1set
17	Furnace building tools	1set
Take-up machine
No	Name	Quantity	Description	Note
1	Main body of take up	2set
2	Locating device	4sets	1pcs at both sides
3	Coiling trolley	4sets	1pcs at both sides
4	Coiling plate	4ets	1pcs at both sides
Electric device
No	Name	Quantity	Description	Note
1	Low voltage electrics	1set	Schneider(SHANGHAI)
2	Electrics for furnace	1set	CHINT electrics
3	Reducer for take up	1set
4	AC servo system	1set
5	Traction reducer:	1set	High-precision planetary reducer
6	Inverter	1set
7	Pneumatic components	1set	Use ningbo"yiri"and taiwan"yadeke"
None scope of supply
No	Name	Quantity	Description	Note
1	big platform	1pcs	4columns connecting the medium platform(20# channel steel, drawing supplied by the supplier)
2	Basic of the machine	1set	For fixing the furnace body and the platform (drawing supplied by the supplier)
3	Wire and cable	1set	For combining the machines
4	Cable bridge	1set	size would be according to the actual size when install
5	Water supply system	1set	Including one 80M³ water pool, two 5.5 kw pump (one for spare), water pipe (till the machine), return water pipe( from machine to the return water tank, and from the water tank to the water pool), emergency water tower, and emergency water supply
6	Generator	1 set	Capacity: 150KW (backup when power stop)
7	Power supply system		380V three-phase five-wire

 
 
 
Annex 2
     One year consumable list for SYJ0408-I3(None scope of supply)
 

No.	Name	Specification	unit	Qty
1	Graphite die	φ8mm	pcs	5ton / pc
2	Graphite protect sleeve	φ8mm	pcs	5ton / pc
3	Insulation sleeve	φ8mm	pcs	5ton / pc
4	Crystallizer	φ8mm	pcs	250ton / pc
5	Crystallizer inner tube	φ8mm	pcs	250ton / pc
6	Water jacket		pcs	2pcs/year
7	Coil		pcs	2pcs/year
8	Copper channel		pcs	2pcs/year
9	Quartz sand	Mix sand	ton	3.5ton/year
10	Mold brick		set	1set/year
11	Straight light brick		set	1set/year
12	Wedge-shaped light brick		set	1set/year
13	Fiber board	δ=20mm	case	2box/year
14	Asbestos plate	δ=5mm	case	1box/year
15	Quick connector	DG15	pcs	10pcs/year
16	Fiber glass		coil	100coil/year
17	Hose assembly	1600mm	pcs	10pcs/year
18	Charcoal		kg	5kg/ton
19	Graphite flake	3299	kg	0.5kg/ton

 

NO.	Electric  Furnace  Type	Input  power (KW)	input  voltage (V)	Input  current (A)	Rated  power (KW)	DC  current (A)	DC  voltage (V)	Melting  rate (T/H)	working  frequency (HZ)	working  voltage (V)	cooling water  pressure(MPA)		Rated  capacity (T)	Power  consumption (KWH/T)
											Power  Supply	Furnace  body
1	GW-0.25-160/1JJ	180	380 (6 Pulse)	256	160	320	500	0.24	1000	750	0.1~0.15	0.25~0.3	0.25	790
2	GW-0.5-250/1JJ	280	380 (6 Pulse)	400	250	500	500	0.4	1000	1500	0.1~0.15	0.25~0.3	0.5	770
3	GW-0.5-250/1J	280	380 (6 Pulse)	400	250	500	500	0.4	1000	1500	0.1~0.15	0.25~0.3	0.5	770
4	GW-0.75-400/1JJ	400	380 (6 Pulse)	650	400	800	500	0.6	1000	1500	0.1~0.15	0.25~0.3	0.75	770
5	GW-0.75-400/1J	400	380 (6 Pulse)	650	400	800	500	0.6	1000	1500	0.1~0.15	0.25~0.3	0.75	770
6	GW-1-500/1JJ	550	380 (6 Pulse)	800	500	1000	500	0.8	1000	1500	0.1~0.15	0.25~0.3	1	750
7	GW-1-750/1JJ	800	380/690 (6 Pulse)	1200/ 700	750	1500/ 850	500/ 880	0.9	1000/ 500	1500/ 2600	0.1~0.15	0.25~0.3	1	720/660
8	GW-1-750/1J	800	380/690 (6 Pulse)	1200/ 700	750	1500/ 850	500/ 880	0.9	1000/ 500	1500/ 2600	0.1~0.15	0.25~0.3	1	720/660
9	GW-1.5-1000/0.5JJ	1100	690 (6 Pulse)	912	1000	1140	880	1.2	500	2600	0.1~0.15	0.25~0.3	1.5	700
10	GW-1.5-1000/0.5J	1100	690 (6 Pulse)	912	1000	1140	880	1.2	500	2600	0.1~0.15	0.25~0.3	1.5	700
11	GW-2-1500/0.5JJ	1650	690 (6 Pulse)	1360	1500	1700	880	1.7	500	2600	0.1~0.15	0.25~0.3	2	675
12	GW-2-1500/0.5J	1650	690 (6 Pulse)	1360	1500	1700	880	1.7	500	2600	0.1~0.15	0.25~0.3	2	675
13	GW-2-2000/0.5JJ	2200	690 (6 Pulse)	1400	2000	2275	880	1.9	500	2600	0.1~0.15	0.25~0.3	2	650
14	GW-3-2500/0.5JJ	2750	690/950 (6 Pulse)	2275/ 1700	2500	2840/ 2080	880/ 1250	2.56	500	2600/3200	0.1~0.15	0.25~0.3	3	610/560
15	GW-3-2500/0.5J	2750	690/950 (6 Pulse)	2275/ 1700	2500	2840/ 2080	880/ 1250	2.56	500	2600/3200	0.1~0.15	0.25~0.3	3	610/560
16	GW-4-3000/0.5J	3300	690/950 (6 Pulse)	2730/ 2040	3000	3410/ 2500	880/ 1250	3.2	500	2600/3200	0.1~0.15	0.25~0.3	4	610/560
17	GW-5-4000/0.5J	4400	950 (6 Pulse)	2300	4000	3330	1250	5	500	3400	0.1~0.15	0.25~0.3	5	600/550
18	GW-6-4000/0.5J	4400	950 (12 Pulse)	2300	4000	3330	1250	5	500	3400	0.1~0.15	0.25~0.3	6	600/550
19	GW-8-5000/0.5J	5000	950 (12 Pulse)	3400	5000	4200	1250	7~8	500	3400	0.1~0.15	0.25~0.3	8	600/550
20	GW-10-6000/0.5J	6300	950 (12 Pulse)	3750	6000	4600	1250	8.5~9	500	3400	0.1~0.15	0.25~0.3	10	600/550
21	GW-12-8000/0.25J	8000	950 (12 Pulse)	4900	8000	6000	1250	9~10.5	250	3400	0.1~0.15	0.25~0.3	12	600-550
22	GW-15-8000/0.25J	8000	950 (12 Pulse)	4900	8000	6000	1250	9~10.5	250	3400	0.1~0.15	0.25~0.3	15	600-550
23	GW-15-10000/0.25J	10000	950 (24 Pulse)	6500	10000	8000	1250	13~15	250	3400	0.1~0.15	0.25~0.3	15	600-550
24	GW-18-12000/0.25J	12000	950 (24 Pulse)	8160	12000	10000	1200	15~17	250	3400	0.1~0.15	0.25~0.3	18	600-550
25	GW-20-12000/0.25J	12000	950 (24 Pulse)	8160	12000	10000	1200	17~19	250	3400	0.1~0.15	0.25~0.3	20	600-550
26	GW-25-14000/0.25J	14000	950 (24 Pulse)	9460	14000	11600	1200	19~21	150~200	3400	0.1~0.15	0.25~0.3	25	600-550
27	GW-30-16000/0.2J	16000	950 (24 Pulse)	10850	16000	13300	1200	21~23	150~200	3400	0.1~0.15	0.25~0.3	30	600-550
28	GW-40-20000/0.2J	20000	950 (24 Pulse)	13545	20000	16600	1200	25~27	150~200	3400	0.1~0.15	0.25~0.3	40	600-550
29	GW-50-22000/0.2J	22000	950 (24 Pulse)	14932	22000	18300	1200	25~28	150~200	3400	0.1~0.15	0.25~0.3	50	600-550

Note:
(1) GW - means medium frequency induction furnace, - 1 - means induction furnace capacity of 1 ton, - 500 - means furnace rated power of 500 KW, / 1 - means furnace operating frequency of 1000 Hz, / 0.5 - means melting furnace frequency of 500 Hz, - J - means hydraulic tilting furnace (furnace shell is steel shell), - JJ - means mechanical tilting furnace. (the shell of the furnace is aluminum alloy).

(2) The above quoted price is for routine configuration. Other configurations can be added, such as leak alarm, water temperature alarm, furnace switch, cover mechanism, lining ejector and transformer, cooling device (open and close cooling tower, closed cooling tower, plate heat exchanger)

3) If necessary, send technicians to carry out the commissioning: the domestic section is free; the overseas section travel expenses, accommodation and food are borne by the user and each person is subsidized 150 US dollars per day.

4) I quote EX-W at a price including simple packing, including shipping charges to Shanghai port area and all inland charges in China.

V) The above electric furnace voltage levels are 380V, 690V and 950/1000V, and the frequency is 50HZ. If the user equipment requirements are different from the above voltage levels and frequencies, each item needs to be increased by 15000USD.