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Process requirements:
1. Steel rod size: φ60×L1500 (single weight: 33KG)
2. Heating time: 60 seconds / piece
3. Heating temperature:1100ºC
4. Heating furnace length: 2000
5. Heating furnace center height (workpiece center height): 1150
6. The total length of the device and feeding material cylinder length are both 2000 Stroke: 1800
Loading material and feeding material platform: 1800
Discharging material electric wheel: 2000
The total length of the device 2000 (feeding material rack) +2000( heating furnace)+ 1800(loading material and feeding material platform) +2000( feeding material cylinder)= 7800
Device width: 800
7. Center console size: 800×600×1400
Main Technical Parameters:
| Parameters | Value |
| Into the line voltage | Three phrase 380V~450V, can be designed according to users' power grid |
| Medium frequency heating furnace power | 1000 KW |
| Compressed air pressure | 0.4~0.6Mpa (used for feeding material, stacking material cylinder) |
| Water quality requirements of cooling circulation water | 1. Water hardness is not greater than 10 degrees; 2. PH value from 6 to 8 |
Equipment operation process description:
1. Automatic loading material part:
The head of automatic loading material should be on the 00 line, loading material mechanism according to PLC technology instruction, automatically put the material from 00 line to feeding material platform.
2. Automatic feeding material part:
When automatic feeding material mechanism according to PLC technology instruction, send the rod material to feeding cylinder head, then by feeding cylinder put the material into induction furnace to heat.
3. Automatic temperature control part and discharging material part
When rod material in the furnace heating, the temperature reaches the set value , medium frequency power supply power automatic fall to keep the rod material in constant temperature, when the setting time finished, the inlet began feeding the material, discharging material wheel began to turn, putting the heated workpiece to the forging machine entrance, to complete a work cycle.
Equipment operation is controlled by the PLC programming, no need full-time operating personnel.
The main equipment dimension: 7800×800×2800 (2800 stands for automatic feeding material cylinder height)
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