Customization: | Available |
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Rolling Shape: | Plank, Tegular, Ribbon, Bar, Pipe, Wire |
Product: | Steel Ball, Profile, Rolling Beam, Steel Billet, Cogged Ingot |
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Product Detail:
Product Name:high performance steel Rolling Mill machinery machine cold Rolling Mill
1. Product outline
Raw material specification | 120×120×6000mm, 150x150x6000mm Billet |
Steel type | Angle steel |
Finished products size | Φ10-Φ32mm hot rolling rebar |
Annual production capacity | 150,000 T / a |
2. Technology program
We adopts 120×120×6000mm and 150×150×6000mm continuous casting billet production method to produce rebar with the diameter fromΦ10 to Φ32mm, adopting semi-rolling way in production process, the maximum export line speed can achieve 14m/s, the rolling piece need to use computer fold ruler scissors before onto the cold bed, fast cutting ,can meet processs requirements.
3. Technological process
Continuous casting billet- feeding roller- heating furnace-furnace delivery table-φ550 cogging mill-φ350×4 (first group of rolling)- Φ300×4 (second group of rolling) -Φ300×4 precision rolling- flying shearing - stepping cooling bed - length cold shearing- packaging and marking- measure- put in storage.
4. Device configuration and quotation
No. | Equipment Name | Quantity (table) | Weight (ton) | Remark |
Machinery and Equipment | ||||
1 | Feeding bench | 1 | 10 | |
2 | Feeding roller | 3 | 18 | |
3 | Pusher | 1 | 12 | |
4 | Heating furnace | 1 | ||
5 | Furnace delivery table | 1 | 8 | |
6 | Conveyer roller out of the furnace | 2 | 13 | |
7 | Working roller in the front of the machine | 2 | 18 | |
8 | 550 cogging mill (three rollers) | 1 | 171.6 | |
Connection machine(A=500) | 1 | |||
Reducer | 1 | |||
Connecting shaft, coupler | 1 | One set for each other | ||
9 | Double roller at the back of the machine | 1 | 14 | |
10 | Working roller at the back of the machine | 2 | 19.6 | |
11 | Breakdown output roller | 1 | 8 | |
12 | Hot shearing | 1 | 10 | |
13 | 350 rolling machine | 4 | 142.3 | |
Reducer | 4 | |||
Connecting shaft, coupler | 8 | |||
14 | Output running chute | 2 | 4 | |
15 | 300 rolling machine | 4 | 122 | |
Reducer | 4 | |||
Connecting shaft, coupler | 8 | |||
16 | 300 finishing mill group | 4 | 122 | |
Reducer | 4 | |||
Connecting shaft, coupler | 8 | |||
17 | Flying shearing | 1 | 7.5 | |
18 | The cooling bed rollers | 1 | 9 | |
19 | Cooling bed | 1 | 240 | 12×66m |
20 | Output roller of cooling bed | 1 | 9 | |
21 | Shearing of length | 1 | 8 | |
22 | Mobile inspection bench | 1 | 18 | |
23 | Packing bench | 1 | 6 | |
Hydraulic Lubrication | 1 | |||
Electrical equipment | 1 | |||
Clear, turbid water circulation system | 2 | One set for clear and turbid | ||
Process equipment | 1 | 4.5 | ||
Main motor | 13 |
Product Show
NO. | Electric Furnace Type |
Input power (KW) |
input voltage (V) |
Input current (A) |
Rated power (KW) |
DC current (A) |
DC voltage (V) |
Melting rate (T/H) |
working frequency (HZ) |
working voltage (V) |
cooling water pressure(MPA) |
Rated capacity (T) |
Power consumption (KWH/T) |
|
Power Supply |
Furnace body |
|||||||||||||
1 | GW-0.25-160/1JJ | 180 | 380 (6 Pulse) |
256 | 160 | 320 | 500 | 0.24 | 1000 | 750 | 0.1~0.15 | 0.25~0.3 | 0.25 | 790 |
2 | GW-0.5-250/1JJ | 280 | 380 (6 Pulse) |
400 | 250 | 500 | 500 | 0.4 | 1000 | 1500 | 0.1~0.15 | 0.25~0.3 | 0.5 | 770 |
3 | GW-0.5-250/1J | 280 | 380 (6 Pulse) |
400 | 250 | 500 | 500 | 0.4 | 1000 | 1500 | 0.1~0.15 | 0.25~0.3 | 0.5 | 770 |
4 | GW-0.75-400/1JJ | 400 | 380 (6 Pulse) |
650 | 400 | 800 | 500 | 0.6 | 1000 | 1500 | 0.1~0.15 | 0.25~0.3 | 0.75 | 770 |
5 | GW-0.75-400/1J | 400 | 380 (6 Pulse) |
650 | 400 | 800 | 500 | 0.6 | 1000 | 1500 | 0.1~0.15 | 0.25~0.3 | 0.75 | 770 |
6 | GW-1-500/1JJ | 550 | 380 (6 Pulse) |
800 | 500 | 1000 | 500 | 0.8 | 1000 | 1500 | 0.1~0.15 | 0.25~0.3 | 1 | 750 |
7 | GW-1-750/1JJ | 800 | 380/690 (6 Pulse) |
1200/ 700 |
750 | 1500/ 850 |
500/ 880 |
0.9 | 1000/ 500 |
1500/ 2600 |
0.1~0.15 | 0.25~0.3 | 1 | 720/660 |
8 | GW-1-750/1J | 800 | 380/690 (6 Pulse) |
1200/ 700 |
750 | 1500/ 850 |
500/ 880 |
0.9 | 1000/ 500 |
1500/ 2600 |
0.1~0.15 | 0.25~0.3 | 1 | 720/660 |
9 | GW-1.5-1000/0.5JJ | 1100 | 690 (6 Pulse) |
912 | 1000 | 1140 | 880 | 1.2 | 500 | 2600 | 0.1~0.15 | 0.25~0.3 | 1.5 | 700 |
10 | GW-1.5-1000/0.5J | 1100 | 690 (6 Pulse) |
912 | 1000 | 1140 | 880 | 1.2 | 500 | 2600 | 0.1~0.15 | 0.25~0.3 | 1.5 | 700 |
11 | GW-2-1500/0.5JJ | 1650 | 690 (6 Pulse) |
1360 | 1500 | 1700 | 880 | 1.7 | 500 | 2600 | 0.1~0.15 | 0.25~0.3 | 2 | 675 |
12 | GW-2-1500/0.5J | 1650 | 690 (6 Pulse) |
1360 | 1500 | 1700 | 880 | 1.7 | 500 | 2600 | 0.1~0.15 | 0.25~0.3 | 2 | 675 |
13 | GW-2-2000/0.5JJ | 2200 | 690 (6 Pulse) |
1400 | 2000 | 2275 | 880 | 1.9 | 500 | 2600 | 0.1~0.15 | 0.25~0.3 | 2 | 650 |
14 | GW-3-2500/0.5JJ | 2750 | 690/950 (6 Pulse) |
2275/ 1700 |
2500 | 2840/ 2080 |
880/ 1250 |
2.56 | 500 | 2600/3200 | 0.1~0.15 | 0.25~0.3 | 3 | 610/560 |
15 | GW-3-2500/0.5J | 2750 | 690/950 (6 Pulse) |
2275/ 1700 |
2500 | 2840/ 2080 |
880/ 1250 |
2.56 | 500 | 2600/3200 | 0.1~0.15 | 0.25~0.3 | 3 | 610/560 |
16 | GW-4-3000/0.5J | 3300 | 690/950 (6 Pulse) |
2730/ 2040 |
3000 | 3410/ 2500 |
880/ 1250 |
3.2 | 500 | 2600/3200 | 0.1~0.15 | 0.25~0.3 | 4 | 610/560 |
17 | GW-5-4000/0.5J | 4400 | 950 (6 Pulse) |
2300 | 4000 | 3330 | 1250 | 5 | 500 | 3400 | 0.1~0.15 | 0.25~0.3 | 5 | 600/550 |
18 | GW-6-4000/0.5J | 4400 | 950 (12 Pulse) |
2300 | 4000 | 3330 | 1250 | 5 | 500 | 3400 | 0.1~0.15 | 0.25~0.3 | 6 | 600/550 |
19 | GW-8-5000/0.5J | 5000 | 950 (12 Pulse) |
3400 | 5000 | 4200 | 1250 | 7~8 | 500 | 3400 | 0.1~0.15 | 0.25~0.3 | 8 | 600/550 |
20 | GW-10-6000/0.5J | 6300 | 950 (12 Pulse) |
3750 | 6000 | 4600 | 1250 | 8.5~9 | 500 | 3400 | 0.1~0.15 | 0.25~0.3 | 10 | 600/550 |
21 | GW-12-8000/0.25J | 8000 | 950 (12 Pulse) |
4900 | 8000 | 6000 | 1250 | 9~10.5 | 250 | 3400 | 0.1~0.15 | 0.25~0.3 | 12 | 600-550 |
22 | GW-15-8000/0.25J | 8000 | 950 (12 Pulse) |
4900 | 8000 | 6000 | 1250 | 9~10.5 | 250 | 3400 | 0.1~0.15 | 0.25~0.3 | 15 | 600-550 |
23 | GW-15-10000/0.25J | 10000 | 950 (24 Pulse) |
6500 | 10000 | 8000 | 1250 | 13~15 | 250 | 3400 | 0.1~0.15 | 0.25~0.3 | 15 | 600-550 |
24 | GW-18-12000/0.25J | 12000 | 950 (24 Pulse) |
8160 | 12000 | 10000 | 1200 | 15~17 | 250 | 3400 | 0.1~0.15 | 0.25~0.3 | 18 | 600-550 |
25 | GW-20-12000/0.25J | 12000 | 950 (24 Pulse) |
8160 | 12000 | 10000 | 1200 | 17~19 | 250 | 3400 | 0.1~0.15 | 0.25~0.3 | 20 | 600-550 |
26 | GW-25-14000/0.25J | 14000 | 950 (24 Pulse) |
9460 | 14000 | 11600 | 1200 | 19~21 | 150~200 | 3400 | 0.1~0.15 | 0.25~0.3 | 25 | 600-550 |
27 | GW-30-16000/0.2J | 16000 | 950 (24 Pulse) |
10850 | 16000 | 13300 | 1200 | 21~23 | 150~200 | 3400 | 0.1~0.15 | 0.25~0.3 | 30 | 600-550 |
28 | GW-40-20000/0.2J | 20000 | 950 (24 Pulse) |
13545 | 20000 | 16600 | 1200 | 25~27 | 150~200 | 3400 | 0.1~0.15 | 0.25~0.3 | 40 | 600-550 |
29 | GW-50-22000/0.2J | 22000 | 950 (24 Pulse) |
14932 | 22000 | 18300 | 1200 | 25~28 | 150~200 | 3400 | 0.1~0.15 | 0.25~0.3 | 50 | 600-550 |