Customization: | Available |
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Rolling Shape: | Plank, Tegular, Ribbon, Bar, Pipe, Wire |
Product: | Steel Ball, Profile, Rolling Beam, Steel Billet, Cogged Ingot |
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Product Detail:
Product Name:aluminum casting Rolling Mill Two-roll reversible hot Rolling Mill
1. Product outline
Raw material specification | 120×120×6000mm, 150x150x6000mm Billet |
Steel type | Angle steel |
Finished products size | Φ10-Φ32mm hot rolling rebar |
Annual production capacity | 150,000 T / a |
2. Technology program
We adopts 120×120×6000mm and 150×150×6000mm continuous casting billet production method to produce rebar with the diameter fromΦ10 to Φ32mm, adopting semi-rolling way in production process, the maximum export line speed can achieve 14m/s, the rolling piece need to use computer fold ruler scissors before onto the cold bed, fast cutting ,can meet processs requirements.
3. Technological process
Continuous casting billet- feeding roller- heating furnace-furnace delivery table-φ550 cogging mill-φ350×4 (first group of rolling)- Φ300×4 (second group of rolling) -Φ300×4 precision rolling- flying shearing - stepping cooling bed - length cold shearing- packaging and marking- measure- put in storage.
4. Device configuration and quotation
No. | Equipment Name | Quantity (table) | Weight (ton) | Remark |
Machinery and Equipment | ||||
1 | Feeding bench | 1 | 10 | |
2 | Feeding roller | 3 | 18 | |
3 | Pusher | 1 | 12 | |
4 | Heating furnace | 1 | ||
5 | Furnace delivery table | 1 | 8 | |
6 | Conveyer roller out of the furnace | 2 | 13 | |
7 | Working roller in the front of the machine | 2 | 18 | |
8 | 550 cogging mill (three rollers) | 1 | 171.6 | |
Connection machine(A=500) | 1 | |||
Reducer | 1 | |||
Connecting shaft, coupler | 1 | One set for each other | ||
9 | Double roller at the back of the machine | 1 | 14 | |
10 | Working roller at the back of the machine | 2 | 19.6 | |
11 | Breakdown output roller | 1 | 8 | |
12 | Hot shearing | 1 | 10 | |
13 | 350 rolling machine | 4 | 142.3 | |
Reducer | 4 | |||
Connecting shaft, coupler | 8 | |||
14 | Output running chute | 2 | 4 | |
15 | 300 rolling machine | 4 | 122 | |
Reducer | 4 | |||
Connecting shaft, coupler | 8 | |||
16 | 300 finishing mill group | 4 | 122 | |
Reducer | 4 | |||
Connecting shaft, coupler | 8 | |||
17 | Flying shearing | 1 | 7.5 | |
18 | The cooling bed rollers | 1 | 9 | |
19 | Cooling bed | 1 | 240 | 12×66m |
20 | Output roller of cooling bed | 1 | 9 | |
21 | Shearing of length | 1 | 8 | |
22 | Mobile inspection bench | 1 | 18 | |
23 | Packing bench | 1 | 6 | |
Hydraulic Lubrication | 1 | |||
Electrical equipment | 1 | |||
Clear, turbid water circulation system | 2 | One set for clear and turbid | ||
Process equipment | 1 | 4.5 | ||
Main motor | 13 |
Product Show
NO. | Electric Furnace Type |
Input power (KW) |
input voltage (V) |
Input current (A) |
Rated power (KW) |
DC current (A) |
DC voltage (V) |
Melting rate (T/H) |
working frequency (HZ) |
working voltage (V) |
cooling water pressure(MPA) |
Rated capacity (T) |
Power consumption (KWH/T) |
|
Power Supply |
Furnace body |
|||||||||||||
1 | GW-0.25-160/1JJ | 180 | 380 (6 Pulse) |
256 | 160 | 320 | 500 | 0.24 | 1000 | 750 | 0.1~0.15 | 0.25~0.3 | 0.25 | 790 |
2 | GW-0.5-250/1JJ | 280 | 380 (6 Pulse) |
400 | 250 | 500 | 500 | 0.4 | 1000 | 1500 | 0.1~0.15 | 0.25~0.3 | 0.5 | 770 |
3 | GW-0.5-250/1J | 280 | 380 (6 Pulse) |
400 | 250 | 500 | 500 | 0.4 | 1000 | 1500 | 0.1~0.15 | 0.25~0.3 | 0.5 | 770 |
4 | GW-0.75-400/1JJ | 400 | 380 (6 Pulse) |
650 | 400 | 800 | 500 | 0.6 | 1000 | 1500 | 0.1~0.15 | 0.25~0.3 | 0.75 | 770 |
5 | GW-0.75-400/1J | 400 | 380 (6 Pulse) |
650 | 400 | 800 | 500 | 0.6 | 1000 | 1500 | 0.1~0.15 | 0.25~0.3 | 0.75 | 770 |
6 | GW-1-500/1JJ | 550 | 380 (6 Pulse) |
800 | 500 | 1000 | 500 | 0.8 | 1000 | 1500 | 0.1~0.15 | 0.25~0.3 | 1 | 750 |
7 | GW-1-750/1JJ | 800 | 380/690 (6 Pulse) |
1200/ 700 |
750 | 1500/ 850 |
500/ 880 |
0.9 | 1000/ 500 |
1500/ 2600 |
0.1~0.15 | 0.25~0.3 | 1 | 720/660 |
8 | GW-1-750/1J | 800 | 380/690 (6 Pulse) |
1200/ 700 |
750 | 1500/ 850 |
500/ 880 |
0.9 | 1000/ 500 |
1500/ 2600 |
0.1~0.15 | 0.25~0.3 | 1 | 720/660 |
9 | GW-1.5-1000/0.5JJ | 1100 | 690 (6 Pulse) |
912 | 1000 | 1140 | 880 | 1.2 | 500 | 2600 | 0.1~0.15 | 0.25~0.3 | 1.5 | 700 |
10 | GW-1.5-1000/0.5J | 1100 | 690 (6 Pulse) |
912 | 1000 | 1140 | 880 | 1.2 | 500 | 2600 | 0.1~0.15 | 0.25~0.3 | 1.5 | 700 |
11 | GW-2-1500/0.5JJ | 1650 | 690 (6 Pulse) |
1360 | 1500 | 1700 | 880 | 1.7 | 500 | 2600 | 0.1~0.15 | 0.25~0.3 | 2 | 675 |
12 | GW-2-1500/0.5J | 1650 | 690 (6 Pulse) |
1360 | 1500 | 1700 | 880 | 1.7 | 500 | 2600 | 0.1~0.15 | 0.25~0.3 | 2 | 675 |
13 | GW-2-2000/0.5JJ | 2200 | 690 (6 Pulse) |
1400 | 2000 | 2275 | 880 | 1.9 | 500 | 2600 | 0.1~0.15 | 0.25~0.3 | 2 | 650 |
14 | GW-3-2500/0.5JJ | 2750 | 690/950 (6 Pulse) |
2275/ 1700 |
2500 | 2840/ 2080 |
880/ 1250 |
2.56 | 500 | 2600/3200 | 0.1~0.15 | 0.25~0.3 | 3 | 610/560 |
15 | GW-3-2500/0.5J | 2750 | 690/950 (6 Pulse) |
2275/ 1700 |
2500 | 2840/ 2080 |
880/ 1250 |
2.56 | 500 | 2600/3200 | 0.1~0.15 | 0.25~0.3 | 3 | 610/560 |
16 | GW-4-3000/0.5J | 3300 | 690/950 (6 Pulse) |
2730/ 2040 |
3000 | 3410/ 2500 |
880/ 1250 |
3.2 | 500 | 2600/3200 | 0.1~0.15 | 0.25~0.3 | 4 | 610/560 |
17 | GW-5-4000/0.5J | 4400 | 950 (6 Pulse) |
2300 | 4000 | 3330 | 1250 | 5 | 500 | 3400 | 0.1~0.15 | 0.25~0.3 | 5 | 600/550 |
18 | GW-6-4000/0.5J | 4400 | 950 (12 Pulse) |
2300 | 4000 | 3330 | 1250 | 5 | 500 | 3400 | 0.1~0.15 | 0.25~0.3 | 6 | 600/550 |
19 | GW-8-5000/0.5J | 5000 | 950 (12 Pulse) |
3400 | 5000 | 4200 | 1250 | 7~8 | 500 | 3400 | 0.1~0.15 | 0.25~0.3 | 8 | 600/550 |
20 | GW-10-6000/0.5J | 6300 | 950 (12 Pulse) |
3750 | 6000 | 4600 | 1250 | 8.5~9 | 500 | 3400 | 0.1~0.15 | 0.25~0.3 | 10 | 600/550 |
21 | GW-12-8000/0.25J | 8000 | 950 (12 Pulse) |
4900 | 8000 | 6000 | 1250 | 9~10.5 | 250 | 3400 | 0.1~0.15 | 0.25~0.3 | 12 | 600-550 |
22 | GW-15-8000/0.25J | 8000 | 950 (12 Pulse) |
4900 | 8000 | 6000 | 1250 | 9~10.5 | 250 | 3400 | 0.1~0.15 | 0.25~0.3 | 15 | 600-550 |
23 | GW-15-10000/0.25J | 10000 | 950 (24 Pulse) |
6500 | 10000 | 8000 | 1250 | 13~15 | 250 | 3400 | 0.1~0.15 | 0.25~0.3 | 15 | 600-550 |
24 | GW-18-12000/0.25J | 12000 | 950 (24 Pulse) |
8160 | 12000 | 10000 | 1200 | 15~17 | 250 | 3400 | 0.1~0.15 | 0.25~0.3 | 18 | 600-550 |
25 | GW-20-12000/0.25J | 12000 | 950 (24 Pulse) |
8160 | 12000 | 10000 | 1200 | 17~19 | 250 | 3400 | 0.1~0.15 | 0.25~0.3 | 20 | 600-550 |
26 | GW-25-14000/0.25J | 14000 | 950 (24 Pulse) |
9460 | 14000 | 11600 | 1200 | 19~21 | 150~200 | 3400 | 0.1~0.15 | 0.25~0.3 | 25 | 600-550 |
27 | GW-30-16000/0.2J | 16000 | 950 (24 Pulse) |
10850 | 16000 | 13300 | 1200 | 21~23 | 150~200 | 3400 | 0.1~0.15 | 0.25~0.3 | 30 | 600-550 |
28 | GW-40-20000/0.2J | 20000 | 950 (24 Pulse) |
13545 | 20000 | 16600 | 1200 | 25~27 | 150~200 | 3400 | 0.1~0.15 | 0.25~0.3 | 40 | 600-550 |
29 | GW-50-22000/0.2J | 22000 | 950 (24 Pulse) |
14932 | 22000 | 18300 | 1200 | 25~28 | 150~200 | 3400 | 0.1~0.15 | 0.25~0.3 | 50 | 600-550 |
Note:
(1) GW - means medium frequency induction furnace, - 1 - means induction furnace capacity of 1 ton, - 500 - means furnace rated power of 500 KW, / 1 - means furnace operating frequency of 1000 Hz, / 0.5 - means melting furnace frequency of 500 Hz, - J - means hydraulic tilting furnace (furnace shell is steel shell), - JJ - means mechanical tilting furnace. (the shell of the furnace is aluminum alloy).
(2) The above quoted price is for routine configuration. Other configurations can be added, such as leak alarm, water temperature alarm, furnace switch, cover mechanism, lining ejector and transformer, cooling device (open and close cooling tower, closed cooling tower, plate heat exchanger)
3) If necessary, send technicians to carry out the commissioning: the domestic section is free; the overseas section travel expenses, accommodation and food are borne by the user and each person is subsidized 150 US dollars per day.
4) I quote EX-W at a price including simple packing, including shipping charges to Shanghai port area and all inland charges in China.
V) The above electric furnace voltage levels are 380V, 690V and 950/1000V, and the frequency is 50HZ. If the user equipment requirements are different from the above voltage levels and frequencies, each item needs to be increased by 15000USD.