Through Heating Furnace

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Customization: Available
Certification: CE, ISO
Place Style: Vertical
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Registered Capital
5000000 RMB
Management System Certification
ISO 9001, ISO 14000
  • Through Heating Furnace
  • Through Heating Furnace
  • Through Heating Furnace
  • Through Heating Furnace
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Basic Info.

Model NO.
Through Heating Furnace
Type
Electric Holding Furnace
Usage
Steel Melting
Product Name
Through Heating Furnace
Electric Furnace Voltage Grade
380V/690V/950/1000V
Frequency
50Hz
Brand
Semc
Machine
Heating Furnace
Transport Package
Plywood
Specification
international standard
Trademark
SEMC
Origin
China
HS Code
8501320000
Production Capacity
10000/Year

Packaging & Delivery

Package Size
600.00cm * 700.00cm * 600.00cm
Package Gross Weight
50000.000kg

Product Description

1. The main material parameters
(1). Material: CK45 #
(2). Rod material size: φ32×L200
(3). Heating zone: L-50 (mm)
(4). Heating temperature: 1200ºC
(5). Heating rate: 5 seconds / bar

2. Main Technical Parameters

Parameters Value
Into the line voltage Three phase 380V~420V
Into the line current 180A
DC current 200A
DC voltage 500V
Medium frequency 2500Hz
Medium frequency power 100KW
Cooling water flow 8~10ton /hour, PH value: 6~8

3. Complete set configuration
(1) A set of KGPS-100KW medium frequency power supply
(2) A set of GR-500KVA medium frequency transformer
(3) A group of induction heating coil
(4) A set of medium frequency transformer console (including rod material local heating and positioning) 
(5) Two sets of water-cooled cable
Through Heating Furnace
 


Product Description:
         NEMA EPACT are three phase induction motors which are single speed, totally enclosed, self-cooled, continuous duty, low voltage and cage type. The motors conform to NEMA MG1 standard and adopt casting iron frames. The efficiency meets America NEMA EPACT standard. Service factor is 1.15. The motors have passed America CC certificate and Canada CSA certificate.

 
Product Name NEMA EPACT Hight Efficiency Three Phase Induction Electric Motor (Design A, B)
Frame  143T~587T;  
Rated power  1-500HP,Service factor: 1.1
Rated Voltage 230/460V,460V or 575V
Rated frequency 60Hz
Structure TEFC (IP54,IP55)
Thermal Class  155 (F)
Main Application AC motors have high efficiency, no smoke, no smell, no pollution to the environment, and less noise. Because of its series of advantages, it is widely used in industrial and agricultural production, transportation, national defense, commercial and household appliances, medical and electrical equipment and other fields.
 


Through Heating Furnace






Continues Casting Machine with CE certificated

Price and Equipment List for R6m, 3strands, 12meter billets CCM
NO:CCM6312
I.Technical data
1. CCM
Casting radius:R6m
Billet specification:100*100, 130*130, 150*150
Strand number:Strands 3 strands
Dummy bar:Rigid dummy bar
Ladle support:80t ladle turret
Cutting way:Automatic flame cutting machines
Electrical system:Siemens Transducer, Siemens PLC, SCHNEIDER contactors.PLC automatic controlling
Billets Size:6m\12m
Pusher-type:Hydraulic pressure system, Mechanical car type.
2.Water system
A.Mould cooling water
Influent pressure:P≥0.9Mpfa
Influent temperature:≤35C
Influent effluent temperature difference:6-10C
pH:7.5-9
Water total hardness:≤150mg/L
Flow:≥360Nm3/h

B.Secondary cooling water

Hydraulic:P≥0.6Mpa
Impurity particle size:≤0.2mm
Flow:≥80Nm3/h

C.Machinery cooling water
Hydraulic:P≥0.6MPa
Impurity particle size:≤0.5mm
Flow:≥60Nm3/h

3.Gas System

A. Oxygen
Pressure:P≥0.9Mpa
Purity:≥99.5%
Flow:≥4Nm3/min

B. Gas
Pressure:P ≥0.3MPa
Combustion value:≥93700KJ/m3
Flow:≥1.5Nm3/min

C. Compressed air
Pressure:P ≥0.5MPa
Flow:Q≥5Nm3/min

Withdrawal straightening machine
Power:11KW
Rated revolution:1500/min
Billet withdrawing force(max):11000N
Straightening force (max):220000N
Tension speed range:0.3-3.0m/min
Dummy bar speed (max):3.99m/min

4.Central hydraulic station
System pressure:P≥8.0MPa
System flow:Q=37.5L/min


II.Supply cope
1.On-line equipment list
No Equipment name Unit Qty. Remark
1 Ladle turret PC 1 100t capacity for each arm
2 Tundish moving car PCS 2
3 Tundish PCS 2
4 130sq.Mm mould PCS 3
5 Mould cover SETS 3
6 Oscillation device SETS 3
7 Secondary cooling manifold(stainless steel) and support SETS 3
8 Guide section for secondary cooling SETS 3
9 Steam drainage system in the secondary cooling system SET 1
10 Withdrawal straightening machine SETS 3
11 Dummy bar PCS 3
12 120sq Dummy head and transition head SETS 3
13 Dummy bar guide wheel SETS 3
14 Dummy bar storage device SETS 3
15 Dummy bar heat protetion cover PCS 3
16 Roller table before cutting Group 3
17 Transmit roller table Group 3
18 Discharge roller table Group 3
19 Transverse pusher SET 1
20 Cooling bed SET 1 Step by step
21 Overflow chute PCS 6
22 Hydraulic station system SET 1
23 Cooling water distribution system SETS 3
24 Electrical system SETS 3
A Power supply conbinet SET 1
B Frequency conbinet SETS 3
C PCL conbinet SET 1
D Main operating table SET 1
E Suspension operating box SETS 3
F Small operating box SETS 3
27 Steel structure platform Batch 1
A Main operating platform
B Temperature test platform
C Dummy bar storage platform

2\Auxiliary equipment
No. Equipment name Unit Qty. Remark
1 Water pipe, connector valve.etc Batch 1
2 Various cable, tube.etc Batch 1
3 Drainage gun PCS 3
4 Cutting gun PCS 3

2. Price:USD FOB Shanghai.
3. Lead time;100 days
4. 30% advance payment, 30% payment 20 days after first payment, 40% payment
Paid before date of shipment.Management Installation:(we consider send 3 engineers to your factory), ACCOMMODATION AND TRANSPORTATION COSTS will be paid by buyer.Totally overse charges paid by buer.
The buyer shall compensate the experts at USD 150 per day for delaying time per engineer.The seller should be responsible for the scene testing;After normal melting the seller should be responsible to guarantee repair or change of the faulty components in 6 months

Delivery by 1 piece frame container, 1 piece 40HQ container, 5 pieces 40GP container.
.


dust removal equipment water bath dedusting equipment
Features of electric furnace dust removal system:

1) Dust removal system equipment has strong reliability, not affecting the normal operation of smelting, easy for maintenance.
2) Gas flue capture mode belongs to the whole process of capturing.
3) Gas flue capture rate is more than 98 percent, can achieve plant roof, can not see smoke
4) Dust collection efficiency is more than 99 percent
5) Dust concentration in the workshop is less than 10mg/m3.
6) Low cost for long-term operating , stable efficiency
7) The wind engine noise is less than 80dB.
8) The flue has no dust fouling phenomenon
9) Dust collecting volume is more than 12Kg / t steel
Through Heating Furnace
Through Heating Furnace
Through Heating Furnace
Through Heating Furnace
Induction furnace is used for smelting or insulating ferrous metals, non-ferrous metals, sponge iron, such as scrap iron, scrap steel, copper, aluminum and so on. Complete working equipment such as continuous casting machine, rolling mill, mainly used for the production of billet, steel bar, angle steel, H-beam, I-beam, etc. Using KGPS, IGBT, single or double power supply technology, PLC (Siemens) can be realized throughout the monitoring.
 
       Main supply list: 2 sets of electric furnace body, 2 sets of hydraulic or mechanical tilting electric furnace mechanism, 1 set of control platform, 1 set of intermediate frequency control cabinet (6 pulse 1, 12 pulse 2, 24 pulse 4), low voltage control cabinet (6 pulse 1, 12 pulse 2, 24 pulse 4), 1 set of capacitor cabinet, 4 or 8 water-cooled cables; 1 water temperature alarm, 1 leakage alarm; 1 crucible mold, 1 liquid One batch of pressure steel pipe, one set of copper row, three water tanks. Transformer, cooling tower, furnace builder, furnace lining ejector, furnace cover.
 

Product Model: GW1.5-IGBT-1300-0.5-B
Dual output with a set of power supply, can supply power to two sets of furnaces simultaneously, to achieve "one for two", total power can realize stepless free distribution on two sets of furnaces. Equipping two sets of furnaces, one is used for melting or heating refining , the other is used for insulation and casting, and two sets of furnaces can mutual replace to use. Medium frequency power supply device of IGBT transistor module can be used for melting, induction heating, heating treatment.

Main Technical Parameters

No. Item Technical Parameters
01 Furnace rated capacity (steel) 1.5t
02 Rated power of medium frequency power supply (1000+300) 1300kW
03 Maximum power of single furnace output 1000kW
04 Rated frequency 500Hz
05 Working temperature 1600ºC
06 Melting rate(Rated loading material, concentrate, density, the third furnace, auxiliary time not counting) 1.6t/h
07 Power consumption(Rated loading material, concentrate, density, the third furnace, auxiliary time not counting) 600kWh/t
08 Cooling water consumption- medium frequency power supply cabinet 30m3/h

Supply Range of Complete Set

No. Item Unit
01 IGBT-1300(1000+300)-0.5-B medium frequency power supply device of transistor module 1set
02 "Medium frequency power supply cabinet using closed cycle water cooling device"(Set in the rectifier cabinet) 1set
03 Air conditioning refrigeration equipment (Set in frequency power supply device) 4 sets
04 GW1.5t Melting Furnace 2 sets
05 Hydraulic actuator(including hydraulic pump station, console, hydraulic oil tubing) 1set
06 Water-cooled cable 8sets
07 Cooling water dispenser(used for inductor and water-cooled cable) 2 sets


IGBT Dual track working GW1.5-IGBT-1300-0.5-B

Through Heating Furnace

IGBT technology b GW3-IGBT-2000-0.2-B


Through Heating Furnace


furnace with cover GW1-IGBT-800-1-B

Through Heating Furnace



KGP-7t-5000-dual

Through Heating Furnace

We provide PS steel chip crusher 2018

PS series steel chip crusher, used to crush all kinds of car scraps, shavings and cuttings into 20-50mm scraps, in order to enter the chip and machine (metal chip briquetting machine) for briquetting treatment.
[Features]
1 Hydraulic system is adopted to effectively solve the overload protection problem;
2 Hydraulic motor, high torque, saving power;
3 PLC control.


Through Heating Furnace
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List of 450 heavy scrap crusher
Serial
number Name Specifications
(mm) Qty Remarks
1 Crusher shell 50mm 1 set Q235, plate thickness 50mm
2 Host hammer High manganese
steel 1 set 16 pieces, each hammer
head 80kg
3 Circular cutter High manganese
steel 1 set 16 pieces, 45kg for each
round cutter
4 Rotor disc φ1100 1 set Outer wear electrode welding
5 Spindle Diameter 390mm 1 root
6 Sieve plate φ65×100 1 set Steel casting ZG45
7 Motor 220KW 2 sets
8 Starting cabinet Soft start 1 set Control equipment operation
9 Hydraulic pumping station Matching 1 set
Unpacking cylinder, movable
plate cylinder,
Forced feed cylinder
10 Dust removal system Matching 1 set Cyclone dedusting,
pulse dedusting
11 Feeding machine 1 set
12 Magnetic separator 1 set
13 Loader heavy conveyor 1400×12000 1 set
14 Discharge belt conveyor 1000×10000 1 set
15 Belt conveyor 1000×8000 1 set
16 Waste belt conveyor 800×6000 1 set
1.Product principle and Application
The crushing production line uses the principle of hammering. Under the drive of a high-speedand high-torque motor, the hammers on the host rotor take turns to hit the objects to be crushed in
the cavity. Through the space formed between the liner and the hammers, After the crushed object
is torn into a crushed object conforming to the specifications, a high-quality crushed material with
high purity can be obtained under the action of a magnetic device.
This production line is used to process waste car body, tinplate, household appliances,
bicycles, empty cans and other lower scraps to make it into a superior steel making raw material.
The machine continuously crushes, removes the coating film, increases the specific gravity of the
volume, prevents the electric furnace from exploding, and improves the water output rate under
certain conditions.
2.Technical conditions
1.1 (1) Ambient temperature: -20 ºC -40 ºC
(2) Production staff: 3-5 people
(3) Installation method: According to the installation diagram, the technicians guide the
installation
1.2 Power supply
(1) Three-phase four-wire 380V AC (±10%), 50HZ (±2%)
(2) Low-voltage power supply of the equipment: 380v / 50hz;
Working lighting power: 220v / 50hz;
3.Processing object
1. Waste car body (excluding engine, reduction gear box, tire, etc.);
The 450KW crushing line needs to be broken into squares not larger than 800mm * 800mm
when crushing colored steel tiles.
2, Tinplate (cans, etc.)
3. Iron sheet for home appliances (excluding motors, compressors, shafts, etc.)
4. 6mm light and thin materials and similar domestic waste
25, Empty cans (wash out thin materials, coatings, etc.), non-sealed cans.
Note: After all the processed materials have been preliminarily processed, the shape and
volume need to ensure that they can smoothly enter the main machine inlet. (Such as cans, small
paint buckets, color steel tiles, car shells, etc.)
4.Not suitable for broken objects
1 Dangerous things:
a Sealed container, conduit, etc .;
b. Items that may cause an outbreak, fire, etc .;
2 Scrap cars:
a. Subjects other than passenger cars;
b. Engine, converter, differential gear, tire;



 

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