Cast Iron Welding Molding Melting Machine

• Customization: Available
• Control Type: CNC
• Customized: Customized
• Model NO.: Cast iron machine
• Automatic Grade: Automatic
• Certification: CE, RoHS, GS, ISO9001
• Type: Special Casting
• Transport Package: Wooden Box Packing
• Specification: According Product
• Trademark: SEMC
• Origin: China
• HS Code: 84748090
• Production Capacity: 500set/M
• Package Size: 600.00cm * 600.00cm * 600.00cm
• Package Gross Weight: 500000.000kg

Product Description

        Cast iron machine is the equipment for continuous casting of iron blocks with molten iron. Its process is that locomotive transports molten iron tanker or mixer truck loaded with molten iron from blast furnace to cast iron machine workshop via railway locomotive or automobile. The molten iron tank is tipped over by tipping mechanism. The molten iron flows into cast iron machine mould through molten iron trough, and the cast iron machine mould filled with molten iron is driven by chain belt. In the process of transportation, cooling water is sprayed on the crusted iron block to speed up the cooling of the iron block; the iron block falls off at the starwheel of the machine head and is transported out by chute into the truck; individual iron blocks that are not easy to fall off are cleaned up by the picking device, so that when the chain belt returns, the iron block falls off easily. The mold is continuously injected into the cast iron mold during the operation of the casting machine.


    Eight Characteristics:

       (1) Provide a complete set of Mechatronics equipment. The motor adopts three-phase AC variable frequency speed regulating motor, which can speed the chain belt operation with poleless variable frequency.
       (2) cast iron mold adopts special alloy cast steel, the average single-mode iron content is 100~160 tons / block.
       (3) The chain plate is equipped with a wear-resistant sleeve, which is positioned by the sleeve and is not easy to fall off. The wear-resistant sleeve and the transmission shaft are easily replaced after wear, thus prolonging the service life of the chain plate.
       (4) The supporting rollers are arranged in accordance with certain rules to ensure the smooth operation of the chain belt; the shaft end is designed with a dust-proof structure to prevent dust impurities from entering the bearing and ensure the normal operation of the rollers.
      (5) the design of main and slave wheels is reasonable, and the installation and adjustment are adopted.
      (6) Buffer anti-splash chute is used to reduce the splash loss of molten iron and increase the yield of molten iron.
      (7) Back-leaching method is adopted for cooling. The water flow is not directly sprayed on the rigid crust iron block. The cooling radiation surface is large, the temperature of iron block drops rapidly, and the production efficiency is high.
      (8) It is equipped with a picking device, which can automatically clean the iron blocks which are not easy to fall off by itself, without damaging the cast iron mould, ensure the normal operation of the equipment, reduce the phenomenon of sticking iron and reduce the labor intensity of the workers.

     Three main types of cast iron machines:
     (1) double chain belt roller fixed cast iron machine suitable for large and medium-sized blast furnace matching equipment;
     (2) double chain belt roller mobile cast iron machine suitable for medium and small blast furnace matching equipment;
    (3) double chain belt roller mobile cantilever cast iron machine is suitable for medium and small blast furnace matching equipment.
 

Shanghai Electric Heavy Machinery Cummins Diesel Generator

CUMMINS diesel generating sets (CUMMINS) series is our DuoNian to PinPaiJi in the marketing of the best current, power (20 KW unit-1000 KW) the most extensive coverage, we choose the world famous brand CUMMINS B, C, and the L, N, K series engine SEHM(English) supporting the joint venture famous brand generator (five patents), its emissions low, low noise, low consumption, five times as many as in overhaul of domestic, excellent 3 packets of period and the reasonable price, created the world-class brands-Thai/CUMMINS unit, deeply the general customers, our company for CUMMINS large OEM host kit unit.



Product Description:
        The efficiency for YE3(IE3,CGX)series motor reaches grade 2 energy efficiency in GB18613-2012(Energy Efficiency Limit Value and Grade for Small and Medium Three Phase Induction Electric Motors), meets IE3 in IEC60034-30, and have same efficiency level as America NEMA Premium efficiency motors.This series Energy-saving type motors are general usage low voltage cage type three phase induction motors with single speed, totally enclosure fan cooled, continuous working duty. The motors are suitable for situations without special requirement, can drive all kinds of general mechanical equipment, and widely used for machine tool, fan, compressor, transporter, conveyor, mixer, printing machine, agriculture machine and packing machine.  
 

Product Name	High Efficiency Three Phase Induction Electric Motor
Center Height Of Frame	H80~H355m
Rated Output Power	0.75kW~315kW
Rated Voltage, Frequency	380V, 50Hz (can be customized)
Protection Level	IP54,IP55
Thermal Class	155(F)(B temperature rise)
Cooling	IC411
Main Application	AC motors have high efficiency, no smoke, no smell, no pollution to the environment, and less noise. Because of its series of advantages, it is widely used in industrial and agricultural production, transportation, national defense, commercial and household appliances, medical and electrical equipment and other fields.

 

Continues Casting Machine with CE certificated

Price and Equipment List for R6m, 3strands, 12meter billets CCM
NO:CCM6312
I.Technical data
1. CCM
Casting radius:R6m
Billet specification:100*100, 130*130, 150*150
Strand number:Strands 3 strands
Dummy bar:Rigid dummy bar
Ladle support:80t ladle turret
Cutting way:Automatic flame cutting machines
Electrical system:Siemens Transducer, Siemens PLC, SCHNEIDER contactors.PLC automatic controlling
Billets Size:6m\12m
Pusher-type:Hydraulic pressure system, Mechanical car type.
2.Water system
A.Mould cooling water
Influent pressure:P≥0.9Mpfa
Influent temperature:≤35C
Influent effluent temperature difference:6-10C
pH:7.5-9
Water total hardness:≤150mg/L
Flow:≥360Nm3/h

B.Secondary cooling water

Hydraulic:P≥0.6Mpa
Impurity particle size:≤0.2mm
Flow:≥80Nm3/h

C.Machinery cooling water
Hydraulic:P≥0.6MPa
Impurity particle size:≤0.5mm
Flow:≥60Nm3/h

3.Gas System

A. Oxygen
Pressure:P≥0.9Mpa
Purity:≥99.5%
Flow:≥4Nm3/min

B. Gas
Pressure:P ≥0.3MPa
Combustion value:≥93700KJ/m3
Flow:≥1.5Nm3/min

C. Compressed air
Pressure:P ≥0.5MPa
Flow:Q≥5Nm3/min

Withdrawal straightening machine
Power:11KW
Rated revolution:1500/min
Billet withdrawing force(max):11000N
Straightening force (max):220000N
Tension speed range:0.3-3.0m/min
Dummy bar speed (max):3.99m/min

4.Central hydraulic station
System pressure:P≥8.0MPa
System flow:Q=37.5L/min


II.Supply cope
1.On-line equipment list
No Equipment name Unit Qty. Remark
1 Ladle turret PC 1 100t capacity for each arm
2 Tundish moving car PCS 2
3 Tundish PCS 2
4 130sq.Mm mould PCS 3
5 Mould cover SETS 3
6 Oscillation device SETS 3
7 Secondary cooling manifold(stainless steel) and support SETS 3
8 Guide section for secondary cooling SETS 3
9 Steam drainage system in the secondary cooling system SET 1
10 Withdrawal straightening machine SETS 3
11 Dummy bar PCS 3
12 120sq Dummy head and transition head SETS 3
13 Dummy bar guide wheel SETS 3
14 Dummy bar storage device SETS 3
15 Dummy bar heat protetion cover PCS 3
16 Roller table before cutting Group 3
17 Transmit roller table Group 3
18 Discharge roller table Group 3
19 Transverse pusher SET 1
20 Cooling bed SET 1 Step by step
21 Overflow chute PCS 6
22 Hydraulic station system SET 1
23 Cooling water distribution system SETS 3
24 Electrical system SETS 3
A Power supply conbinet SET 1
B Frequency conbinet SETS 3
C PCL conbinet SET 1
D Main operating table SET 1
E Suspension operating box SETS 3
F Small operating box SETS 3
27 Steel structure platform Batch 1
A Main operating platform
B Temperature test platform
C Dummy bar storage platform

2\Auxiliary equipment
No. Equipment name Unit Qty. Remark
1 Water pipe, connector valve.etc Batch 1
2 Various cable, tube.etc Batch 1
3 Drainage gun PCS 3
4 Cutting gun PCS 3

2. Price:USD FOB Shanghai.
3. Lead time;100 days
4. 30% advance payment, 30% payment 20 days after first payment, 40% payment
Paid before date of shipment.Management Installation:(we consider send 3 engineers to your factory), ACCOMMODATION AND TRANSPORTATION COSTS will be paid by buyer.Totally overse charges paid by buer.
The buyer shall compensate the experts at USD 150 per day for delaying time per engineer.The seller should be responsible for the scene testing;After normal melting the seller should be responsible to guarantee repair or change of the faulty components in 6 months

Delivery by 1 piece frame container, 1 piece 40HQ container, 5 pieces 40GP container.
.

We produce high quality DC motor

1.    Model-YRKK560-8
2.    AC Slipping
3.    415V
4.    900KW
5.    750-RPM
6.    50Hz
7.    Cooling IC611
8.    Protection:IP54 (Total Enclosed)
9.    Mounting:IMB3
10.   Frame:560MM
11.   Duty:SI
12.   SKF Bearing


dust removal equipment water bath dedusting equipment
Features of electric furnace dust removal system:
1) Dust removal system equipment has strong reliability, not affecting the normal operation of smelting, easy for maintenance.
2) Gas flue capture mode belongs to the whole process of capturing.
3) Gas flue capture rate is more than 98 percent, can achieve plant roof, can not see smoke
4) Dust collection efficiency is more than 99 percent
5) Dust concentration in the workshop is less than 10mg/m3.
6) Low cost for long-term operating , stable efficiency
7) The wind engine noise is less than 80dB.
8) The flue has no dust fouling phenomenon
9) Dust collecting volume is more than 12Kg / t steel




Induction furnace is used for smelting or insulating ferrous metals, non-ferrous metals, sponge iron, such as scrap iron, scrap steel, copper, aluminum and so on. Complete working equipment such as continuous casting machine, rolling mill, mainly used for the production of billet, steel bar, angle steel, H-beam, I-beam, etc. Using KGPS, IGBT, single or double power supply technology, PLC (Siemens) can be realized throughout the monitoring.
 
       Main supply list: 2 sets of electric furnace body, 2 sets of hydraulic or mechanical tilting electric furnace mechanism, 1 set of control platform, 1 set of intermediate frequency control cabinet (6 pulse 1, 12 pulse 2, 24 pulse 4), low voltage control cabinet (6 pulse 1, 12 pulse 2, 24 pulse 4), 1 set of capacitor cabinet, 4 or 8 water-cooled cables; 1 water temperature alarm, 1 leakage alarm; 1 crucible mold, 1 liquid One batch of pressure steel pipe, one set of copper row, three water tanks. Transformer, cooling tower, furnace builder, furnace lining ejector, furnace cover.
 

Product Model: GW1.5-IGBT-1300-0.5-B
Dual output with a set of power supply, can supply power to two sets of furnaces simultaneously, to achieve "one for two", total power can realize stepless free distribution on two sets of furnaces. Equipping two sets of furnaces, one is used for melting or heating refining , the other is used for insulation and casting, and two sets of furnaces can mutual replace to use. Medium frequency power supply device of IGBT transistor module can be used for melting, induction heating, heating treatment.

Main Technical Parameters

No.	Item	Technical Parameters
01	Furnace rated capacity (steel)	1.5t
02	Rated power of medium frequency power supply (1000+300)	1300kW
03	Maximum power of single furnace output	1000kW
04	Rated frequency	500Hz
05	Working temperature	1600ºC
06	Melting rate(Rated loading material, concentrate, density, the third furnace, auxiliary time not counting)	1.6t/h
07	Power consumption(Rated loading material, concentrate, density, the third furnace, auxiliary time not counting)	600kWh/t
08	Cooling water consumption- medium frequency power supply cabinet	30m3/h

Supply Range of Complete Set

No.	Item	Unit
01	IGBT-1300(1000+300)-0.5-B medium frequency power supply device of transistor module	1set
02	"Medium frequency power supply cabinet using closed cycle water cooling device"(Set in the rectifier cabinet)	1set
03	Air conditioning refrigeration equipment (Set in frequency power supply device)	4 sets
04	GW1.5t Melting Furnace	2 sets
05	Hydraulic actuator(including hydraulic pump station, console, hydraulic oil tubing)	1set
06	Water-cooled cable	8sets
07	Cooling water dispenser(used for inductor and water-cooled cable)	2 sets

IGBT Dual track working GW1.5-IGBT-1300-0.5-B



IGBT technology b GW3-IGBT-2000-0.2-B




furnace with cover GW1-IGBT-800-1-B




KGP-7t-5000-dual



We provide PS steel chip crusher 2018

PS series steel chip crusher, used to crush all kinds of car scraps, shavings and cuttings into 20-50mm scraps, in order to enter the chip and machine (metal chip briquetting machine) for briquetting treatment.
[Features]
1 Hydraulic system is adopted to effectively solve the overload protection problem;
2 Hydraulic motor, high torque, saving power;
3 PLC control.



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List of 450 heavy scrap crusher

Serial

number Name Specifications

(mm) Qty Remarks

1 Crusher shell 50mm 1 set Q235, plate thickness 50mm

2 Host hammer High manganese

steel 1 set 16 pieces, each hammer

head 80kg

3 Circular cutter High manganese

steel 1 set 16 pieces, 45kg for each

round cutter

4 Rotor disc φ1100 1 set Outer wear electrode welding

5 Spindle Diameter 390mm 1 root

6 Sieve plate φ65×100 1 set Steel casting ZG45

7 Motor 220KW 2 sets

8 Starting cabinet Soft start 1 set Control equipment operation

9 Hydraulic pumping station Matching 1 set

Unpacking cylinder, movable

plate cylinder,

Forced feed cylinder

10 Dust removal system Matching 1 set Cyclone dedusting,

pulse dedusting

11 Feeding machine 1 set

12 Magnetic separator 1 set

13 Loader heavy conveyor 1400×12000 1 set

14 Discharge belt conveyor 1000×10000 1 set

15 Belt conveyor 1000×8000 1 set

16 Waste belt conveyor 800×6000 1 set

1.Product principle and Application

The crushing production line uses the principle of hammering. Under the drive of a high-speedand high-torque motor, the hammers on the host rotor take turns to hit the objects to be crushed in

the cavity. Through the space formed between the liner and the hammers, After the crushed object

is torn into a crushed object conforming to the specifications, a high-quality crushed material with

high purity can be obtained under the action of a magnetic device.

This production line is used to process waste car body, tinplate, household appliances,

bicycles, empty cans and other lower scraps to make it into a superior steel making raw material.

The machine continuously crushes, removes the coating film, increases the specific gravity of the

volume, prevents the electric furnace from exploding, and improves the water output rate under

certain conditions.

2.Technical conditions

1.1 (1) Ambient temperature: -20 ºC -40 ºC

(2) Production staff: 3-5 people

(3) Installation method: According to the installation diagram, the technicians guide the

installation

1.2 Power supply

(1) Three-phase four-wire 380V AC (±10%), 50HZ (±2%)

(2) Low-voltage power supply of the equipment: 380v / 50hz;

Working lighting power: 220v / 50hz;

3.Processing object

1. Waste car body (excluding engine, reduction gear box, tire, etc.);

The 450KW crushing line needs to be broken into squares not larger than 800mm * 800mm

when crushing colored steel tiles.

2, Tinplate (cans, etc.)

3. Iron sheet for home appliances (excluding motors, compressors, shafts, etc.)

4. ≤6mm light and thin materials and similar domestic waste

25, Empty cans (wash out thin materials, coatings, etc.), non-sealed cans.

Note: After all the processed materials have been preliminarily processed, the shape and

volume need to ensure that they can smoothly enter the main machine inlet. (Such as cans, small

paint buckets, color steel tiles, car shells, etc.)

4.Not suitable for broken objects

1 Dangerous things:

a Sealed container, conduit, etc .;

b. Items that may cause an outbreak, fire, etc .;

2 Scrap cars:

a. Subjects other than passenger cars;

b. Engine, converter, differential gear, tire;

 

 

Iron Machine Electrical System Equipment Table
No.	Name
1	Front pillar (65T-140T)
2	Tipping winch (65T-140T)
3	Rotary chain conveyor
4	Splash proof hot metal chute
5	Front triangular baffle and bracket
6	Rear baffle
7	Fixed chute
8	Iron retaining device
9	Shotcrete system equipment
10	Grilled iron device
11	Pneumatic turnover iron chute
12	Pit car
13	Spray cooling system
14	Iron mold drying