Vacuum Induction Furnace Melting Special Alloy

• Customization: Available
• Certification: CE, ISO
• Place Style: Vertical
• Model NO.: zg
• Type: Crucible Melting Furnace
• Usage: Sand Casting
• Manufacturing Level: E
• Brand: Semc
• Product Name: Vacuum Induction Furnace Melting
• Material: Special Alloy
• Technicaly: Vacuum
• Machine: Induction Furnace
• Transport Package: Plywood
• Specification: VF
• Trademark: semc
• Origin: China
• HS Code: 8514200010
• Production Capacity: 100unit/Month
• Package Size: 500.00cm * 700.00cm * 400.00cm
• Package Gross Weight: 5000.000kg

Product Description

Technical Parameter of ZG-125 semicontinuous MF induction vacuum melting furnace
. Equipment use:Melt material of nickel-base alloy

.Production Feature:
1. The shell and vacuum tube adopt numerical control welding machine to automatically welding and machining, the welded point is smooth and flat.There is no phenomenon occurred that non-faulty soldered joint sand.The welding machine ensures that the vacuum container cannot leak air and satisfy with the specification of the customer.
2. Internal surfaces of furnace body and lid etc.All pass through precise polishing, the smooth finish surpass Δ6.
3. The furnace uses the helium mass spectrum vacuum leak detector to carry on the voltage rise rate target examination, fast examination, data real credible.
4. Feature of MF power supply:
A. Reduce the power consumption.
B. Output frequency of MF power supply device that automatically change along with load parameter.
C. There is few part and complete integration of the silicon-controlled rectifier MF power supply device.
D. The silicon-controlled rectifier MF power supply device adopts to pulse blockade protection.It is fast to protect the movement.
E. The silicon-controlled rectifier MF power supply device uses zero potential startup.
F. The silicon-controlled rectifier MF power supply device uses the German prestige chart standard cabinet body, and also with vacuum pump's switch push button.The contour is artistic, layout is reasonable.
5. The equipment disposition labor controls machine the system and with our factory's special-purpose software carry on the operation, it can be according to the customer's technological requirement and equipment request that to setting well by man-made.There is no necessary to switching by manual again, precisely to control and easily to operation.

.Technical Parameters
1.Power Capacity 325kw
2.Rated Temperature 1650c
3.Resonant Frequency 1000Hz
4.MF Voltage 500v
5.Crucible Capacity (Steel water) 125kg
6.Cold limit vacuum 6.67 ×10-3Pa(After degassing)
7.Pressure rise rate ≤3 Pa/h
8.Power 380v 50Hz Three-phase
9.Furnace charge pressure ≤0.05 MPa
10.Cooling water pressure 0.25~0.30 MPa
11.Air pressure (using pneumatic valve) 0.60 MPa

.Structure Description
Equipment include the furnace shell, melting furnaces, lid and lid moving mechanism, ingot mold chamber, vacuum system, hydraulic system, electrical control system, etc...
Scope of supply
A.Furnace body 1 set
B.Control cabinet 1set
C.ZL-600 oil booster pump 1 set
D.ZJP-1200 roots pump 1 set
E.H-150 mechanical pump 1 set
F.Electromagnetism control valve 2 sets
G.ZJP-300 roots pump 1 set
H.2X-70 mechanical pump 1 set
I.2XZ-8 mechanical pump 1 set
J.Number obviously compound vacuum gauge 1set
K.Number obviously thermocouple vacuum gauge 1set
L.Pneumatic vacuum slide damper 2 units
M.Pneumatic vacuum flap valve 2 units
N.Dia.600 pneumatic fine vacuum flapper valve 2 units
O.Dia.160 pneumatic fine vacuum flapper valve 2 units
P.Dia.Pneumatic vacuum butterfly valve 1 unit
Q.Double-color Infrared instruments (made in American RayTek)
R.Number obviously meter 2 sets
S.PLC programming unit (made in German Siemens) 1 set
T.KGPS MF power supply 1 set
U.Cooling water cable 2 PCS
V.Labor control machine 1 set
W.Labor control machine software 1 set
X.Operation instruction 1 copy

Product Description:
         NEMA EPACT are three phase induction motors which are single speed, totally enclosed, self-cooled, continuous duty, low voltage and cage type. The motors conform to NEMA MG1 standard and adopt casting iron frames. The efficiency meets America NEMA EPACT standard. Service factor is 1.15. The motors have passed America CC certificate and Canada CSA certificate.

 

Product Name	NEMA EPACT Hight Efficiency Three Phase Induction Electric Motor (Design A, B)
Frame	143T~587T;
Rated power	1-500HP,Service factor: 1.1
Rated Voltage	230/460V,460V or 575V
Rated frequency	60Hz
Structure	TEFC (IP54,IP55)
Thermal Class	155 (F)
Main Application	AC motors have high efficiency, no smoke, no smell, no pollution to the environment, and less noise. Because of its series of advantages, it is widely used in industrial and agricultural production, transportation, national defense, commercial and household appliances, medical and electrical equipment and other fields.

 

Continues Casting Machine with CE certificated

Price and Equipment List for R6m, 3strands, 12meter billets CCM
NO:CCM6312
I.Technical data
1. CCM
Casting radius:R6m
Billet specification:100*100, 130*130, 150*150
Strand number:Strands 3 strands
Dummy bar:Rigid dummy bar
Ladle support:80t ladle turret
Cutting way:Automatic flame cutting machines
Electrical system:Siemens Transducer, Siemens PLC, SCHNEIDER contactors.PLC automatic controlling
Billets Size:6m\12m
Pusher-type:Hydraulic pressure system, Mechanical car type.
2.Water system
A.Mould cooling water
Influent pressure:P≥0.9Mpfa
Influent temperature:≤35C
Influent effluent temperature difference:6-10C
pH:7.5-9
Water total hardness:≤150mg/L
Flow:≥360Nm3/h

B.Secondary cooling water

Hydraulic:P≥0.6Mpa
Impurity particle size:≤0.2mm
Flow:≥80Nm3/h

C.Machinery cooling water
Hydraulic:P≥0.6MPa
Impurity particle size:≤0.5mm
Flow:≥60Nm3/h

3.Gas System

A. Oxygen
Pressure:P≥0.9Mpa
Purity:≥99.5%
Flow:≥4Nm3/min

B. Gas
Pressure:P ≥0.3MPa
Combustion value:≥93700KJ/m3
Flow:≥1.5Nm3/min

C. Compressed air
Pressure:P ≥0.5MPa
Flow:Q≥5Nm3/min

Withdrawal straightening machine
Power:11KW
Rated revolution:1500/min
Billet withdrawing force(max):11000N
Straightening force (max):220000N
Tension speed range:0.3-3.0m/min
Dummy bar speed (max):3.99m/min

4.Central hydraulic station
System pressure:P≥8.0MPa
System flow:Q=37.5L/min


II.Supply cope
1.On-line equipment list
No Equipment name Unit Qty. Remark
1 Ladle turret PC 1 100t capacity for each arm
2 Tundish moving car PCS 2
3 Tundish PCS 2
4 130sq.Mm mould PCS 3
5 Mould cover SETS 3
6 Oscillation device SETS 3
7 Secondary cooling manifold(stainless steel) and support SETS 3
8 Guide section for secondary cooling SETS 3
9 Steam drainage system in the secondary cooling system SET 1
10 Withdrawal straightening machine SETS 3
11 Dummy bar PCS 3
12 120sq Dummy head and transition head SETS 3
13 Dummy bar guide wheel SETS 3
14 Dummy bar storage device SETS 3
15 Dummy bar heat protetion cover PCS 3
16 Roller table before cutting Group 3
17 Transmit roller table Group 3
18 Discharge roller table Group 3
19 Transverse pusher SET 1
20 Cooling bed SET 1 Step by step
21 Overflow chute PCS 6
22 Hydraulic station system SET 1
23 Cooling water distribution system SETS 3
24 Electrical system SETS 3
A Power supply conbinet SET 1
B Frequency conbinet SETS 3
C PCL conbinet SET 1
D Main operating table SET 1
E Suspension operating box SETS 3
F Small operating box SETS 3
27 Steel structure platform Batch 1
A Main operating platform
B Temperature test platform
C Dummy bar storage platform

2\Auxiliary equipment
No. Equipment name Unit Qty. Remark
1 Water pipe, connector valve.etc Batch 1
2 Various cable, tube.etc Batch 1
3 Drainage gun PCS 3
4 Cutting gun PCS 3

2. Price:USD FOB Shanghai.
3. Lead time;100 days
4. 30% advance payment, 30% payment 20 days after first payment, 40% payment
Paid before date of shipment.Management Installation:(we consider send 3 engineers to your factory), ACCOMMODATION AND TRANSPORTATION COSTS will be paid by buyer.Totally overse charges paid by buer.
The buyer shall compensate the experts at USD 150 per day for delaying time per engineer.The seller should be responsible for the scene testing;After normal melting the seller should be responsible to guarantee repair or change of the faulty components in 6 months

Delivery by 1 piece frame container, 1 piece 40HQ container, 5 pieces 40GP container.
.


dust removal equipment water bath dedusting equipment
Features of electric furnace dust removal system:
1) Dust removal system equipment has strong reliability, not affecting the normal operation of smelting, easy for maintenance.
2) Gas flue capture mode belongs to the whole process of capturing.
3) Gas flue capture rate is more than 98 percent, can achieve plant roof, can not see smoke
4) Dust collection efficiency is more than 99 percent
5) Dust concentration in the workshop is less than 10mg/m3.
6) Low cost for long-term operating , stable efficiency
7) The wind engine noise is less than 80dB.
8) The flue has no dust fouling phenomenon
9) Dust collecting volume is more than 12Kg / t steel




Induction furnace is used for smelting or insulating ferrous metals, non-ferrous metals, sponge iron, such as scrap iron, scrap steel, copper, aluminum and so on. Complete working equipment such as continuous casting machine, rolling mill, mainly used for the production of billet, steel bar, angle steel, H-beam, I-beam, etc. Using KGPS, IGBT, single or double power supply technology, PLC (Siemens) can be realized throughout the monitoring.
 
       Main supply list: 2 sets of electric furnace body, 2 sets of hydraulic or mechanical tilting electric furnace mechanism, 1 set of control platform, 1 set of intermediate frequency control cabinet (6 pulse 1, 12 pulse 2, 24 pulse 4), low voltage control cabinet (6 pulse 1, 12 pulse 2, 24 pulse 4), 1 set of capacitor cabinet, 4 or 8 water-cooled cables; 1 water temperature alarm, 1 leakage alarm; 1 crucible mold, 1 liquid One batch of pressure steel pipe, one set of copper row, three water tanks. Transformer, cooling tower, furnace builder, furnace lining ejector, furnace cover.
 

Product Model: GW1.5-IGBT-1300-0.5-B
Dual output with a set of power supply, can supply power to two sets of furnaces simultaneously, to achieve "one for two", total power can realize stepless free distribution on two sets of furnaces. Equipping two sets of furnaces, one is used for melting or heating refining , the other is used for insulation and casting, and two sets of furnaces can mutual replace to use. Medium frequency power supply device of IGBT transistor module can be used for melting, induction heating, heating treatment.

Main Technical Parameters

No.	Item	Technical Parameters
01	Furnace rated capacity (steel)	1.5t
02	Rated power of medium frequency power supply (1000+300)	1300kW
03	Maximum power of single furnace output	1000kW
04	Rated frequency	500Hz
05	Working temperature	1600ºC
06	Melting rate(Rated loading material, concentrate, density, the third furnace, auxiliary time not counting)	1.6t/h
07	Power consumption(Rated loading material, concentrate, density, the third furnace, auxiliary time not counting)	600kWh/t
08	Cooling water consumption- medium frequency power supply cabinet	30m3/h

Supply Range of Complete Set

No.	Item	Unit
01	IGBT-1300(1000+300)-0.5-B medium frequency power supply device of transistor module	1set
02	"Medium frequency power supply cabinet using closed cycle water cooling device"(Set in the rectifier cabinet)	1set
03	Air conditioning refrigeration equipment (Set in frequency power supply device)	4 sets
04	GW1.5t Melting Furnace	2 sets
05	Hydraulic actuator(including hydraulic pump station, console, hydraulic oil tubing)	1set
06	Water-cooled cable	8sets
07	Cooling water dispenser(used for inductor and water-cooled cable)	2 sets

IGBT Dual track working GW1.5-IGBT-1300-0.5-B



IGBT technology b GW3-IGBT-2000-0.2-B




furnace with cover GW1-IGBT-800-1-B




KGP-7t-5000-dual



We provide PS steel chip crusher 2018

PS series steel chip crusher, used to crush all kinds of car scraps, shavings and cuttings into 20-50mm scraps, in order to enter the chip and machine (metal chip briquetting machine) for briquetting treatment.
[Features]
1 Hydraulic system is adopted to effectively solve the overload protection problem;
2 Hydraulic motor, high torque, saving power;
3 PLC control.



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List of 450 heavy scrap crusher

Serial

number Name Specifications

(mm) Qty Remarks

1 Crusher shell 50mm 1 set Q235, plate thickness 50mm

2 Host hammer High manganese

steel 1 set 16 pieces, each hammer

head 80kg

3 Circular cutter High manganese

steel 1 set 16 pieces, 45kg for each

round cutter

4 Rotor disc φ1100 1 set Outer wear electrode welding

5 Spindle Diameter 390mm 1 root

6 Sieve plate φ65×100 1 set Steel casting ZG45

7 Motor 220KW 2 sets

8 Starting cabinet Soft start 1 set Control equipment operation

9 Hydraulic pumping station Matching 1 set

Unpacking cylinder, movable

plate cylinder,

Forced feed cylinder

10 Dust removal system Matching 1 set Cyclone dedusting,

pulse dedusting

11 Feeding machine 1 set

12 Magnetic separator 1 set

13 Loader heavy conveyor 1400×12000 1 set

14 Discharge belt conveyor 1000×10000 1 set

15 Belt conveyor 1000×8000 1 set

16 Waste belt conveyor 800×6000 1 set

1.Product principle and Application

The crushing production line uses the principle of hammering. Under the drive of a high-speedand high-torque motor, the hammers on the host rotor take turns to hit the objects to be crushed in

the cavity. Through the space formed between the liner and the hammers, After the crushed object

is torn into a crushed object conforming to the specifications, a high-quality crushed material with

high purity can be obtained under the action of a magnetic device.

This production line is used to process waste car body, tinplate, household appliances,

bicycles, empty cans and other lower scraps to make it into a superior steel making raw material.

The machine continuously crushes, removes the coating film, increases the specific gravity of the

volume, prevents the electric furnace from exploding, and improves the water output rate under

certain conditions.

2.Technical conditions

1.1 (1) Ambient temperature: -20 ºC -40 ºC

(2) Production staff: 3-5 people

(3) Installation method: According to the installation diagram, the technicians guide the

installation

1.2 Power supply

(1) Three-phase four-wire 380V AC (±10%), 50HZ (±2%)

(2) Low-voltage power supply of the equipment: 380v / 50hz;

Working lighting power: 220v / 50hz;

3.Processing object

1. Waste car body (excluding engine, reduction gear box, tire, etc.);

The 450KW crushing line needs to be broken into squares not larger than 800mm * 800mm

when crushing colored steel tiles.

2, Tinplate (cans, etc.)

3. Iron sheet for home appliances (excluding motors, compressors, shafts, etc.)

4. ≤6mm light and thin materials and similar domestic waste

25, Empty cans (wash out thin materials, coatings, etc.), non-sealed cans.

Note: After all the processed materials have been preliminarily processed, the shape and

volume need to ensure that they can smoothly enter the main machine inlet. (Such as cans, small

paint buckets, color steel tiles, car shells, etc.)

4.Not suitable for broken objects

1 Dangerous things:

a Sealed container, conduit, etc .;

b. Items that may cause an outbreak, fire, etc .;

2 Scrap cars:

a. Subjects other than passenger cars;

b. Engine, converter, differential gear, tire;