We Sale 220kVA Electroslag Furnace 2018

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Certification: CE, ISO
Place Style: Vertical
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  • We Sale 220kVA Electroslag Furnace 2018
  • We Sale 220kVA Electroslag Furnace 2018
  • We Sale 220kVA Electroslag Furnace 2018
  • We Sale 220kVA Electroslag Furnace 2018
  • We Sale 220kVA Electroslag Furnace 2018
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Basic Info.

Model NO.
220KVA
Type
IF Furnace
Usage
Steel Molding
Colour
Blue
Brand
Semc
Machine
Furnace
Machine Shape
Vertical
Material
Steel
Transport Package
Plywood Case
Specification
1*1*1
Trademark
SEMC
Origin
Shanghai China
HS Code
8514101000
Production Capacity
1000set/Year

Packaging & Delivery

Package Size
900.00cm * 800.00cm * 700.00cm
Package Gross Weight
5000.000kg

Product Description

We sale 20ton electroslag furnace 2018

1. Process and equipment overview
     The electroslag furnace is mainly used for the production of special steel ingots and square ingots. The maximum ingot weight is 0.15T. The cold ingot size range is ∮120×1100mm, and the self-consumption electrode ∮100×2500mm.
      Steel grade: stainless steel, tool steel, superalloy, pipe plug (in patent application).
The electroslag furnace adopts single arm, double electrode and double station smelting, and the alternating electrode is remelted in a conventional manner. Start with liquid slag and use ∮100 graphite electrode to slag in the belt with reducer.
2. Technical parameters
2.1 Main technical parameters and structural modeling
Project technical parameters
Nominal capacity 100kg
Furnace size 3800mm*1600mm*4300mm
Furnace weight around 5000KG
Ingot size ∮120*1100
Self-consumption electrode diameter range ∮100--120mm
False electrode diameter ∮100
Graphite electrode size ∮100
Crystallizer specifications ∮200*1700 on demand side drawings or according to supplier's routine drawings
Total power consumption 1200-1600KWh/t
Clamp clamping force 500KG
Maximum lifting stroke of the electrode 2500mm
Clamping electrode maximum length 3000mm
Rapid electrode lifting speed 750mm---1000mm
Electrode slow feed rate 0-50mm/min
Screw screw T-type screw
Nut universal copper nut assembly
Transmission mode motor + reducer + screw
Trench depth 1000mm
Crucible Inner diameter ∮250mm (can be designed according to the demand side)
Crucible shape length * width * height ∮ 600mm * 700mm (can be designed according to the demand side)
 Tilting furnace system Electric speed reducer control (manual operation can be performed when power failure occurs)
2.2 Transformer technical parameters
Project technical parameters
Pressure regulation method
Capacity 200KVA
Phase number
Initial voltage 380V
Secondary voltage output 35V-70V
Secondary current output 4500A
Cooling method
3 heat exchange cooling water system
Parameter type value
Heat exchange water tank size 2000mm*1400mm*1200mm
Heat exchange cooling water flow 26-52m3/h
Water consumption 10-20t/h
Heat exchange cooling water pressure 0.15-0.3MPa
Heat exchange tank volume 500L
Inlet water temperature ≤30°C
Crystallizer water temperature ≤50 °C
Power supply B
Smelting power supply 380V, 200KVA, single phase
Operating power supply 380V, 8KW, three-phase four-wire
4 power parameters
Parameter type value
Smelting power supply 380V, 200KVA, single phase
Operating power supply 380V, 8KW, three-phase four-wire


We Sale 220kVA Electroslag Furnace 2018

dust removal equipment water bath dedusting equipment
Features of electric furnace dust removal system:

1) Dust removal system equipment has strong reliability, not affecting the normal operation of smelting, easy for maintenance.
2) Gas flue capture mode belongs to the whole process of capturing.
3) Gas flue capture rate is more than 98 percent, can achieve plant roof, can not see smoke
4) Dust collection efficiency is more than 99 percent
5) Dust concentration in the workshop is less than 10mg/m3.
6) Low cost for long-term operating , stable efficiency
7) The wind engine noise is less than 80dB.
8) The flue has no dust fouling phenomenon
9) Dust collecting volume is more than 12Kg / t steel
We Sale 220kVA Electroslag Furnace 2018
We Sale 220kVA Electroslag Furnace 2018
We Sale 220kVA Electroslag Furnace 2018
We Sale 220kVA Electroslag Furnace 2018
Induction furnace is used for smelting or insulating ferrous metals, non-ferrous metals, sponge iron, such as scrap iron, scrap steel, copper, aluminum and so on. Complete working equipment such as continuous casting machine, rolling mill, mainly used for the production of billet, steel bar, angle steel, H-beam, I-beam, etc. Using KGPS, IGBT, single or double power supply technology, PLC (Siemens) can be realized throughout the monitoring.
 
       Main supply list: 2 sets of electric furnace body, 2 sets of hydraulic or mechanical tilting electric furnace mechanism, 1 set of control platform, 1 set of intermediate frequency control cabinet (6 pulse 1, 12 pulse 2, 24 pulse 4), low voltage control cabinet (6 pulse 1, 12 pulse 2, 24 pulse 4), 1 set of capacitor cabinet, 4 or 8 water-cooled cables; 1 water temperature alarm, 1 leakage alarm; 1 crucible mold, 1 liquid One batch of pressure steel pipe, one set of copper row, three water tanks. Transformer, cooling tower, furnace builder, furnace lining ejector, furnace cover.
 

Product Model: GW1.5-IGBT-1300-0.5-B
Dual output with a set of power supply, can supply power to two sets of furnaces simultaneously, to achieve "one for two", total power can realize stepless free distribution on two sets of furnaces. Equipping two sets of furnaces, one is used for melting or heating refining , the other is used for insulation and casting, and two sets of furnaces can mutual replace to use. Medium frequency power supply device of IGBT transistor module can be used for melting, induction heating, heating treatment.

Main Technical Parameters

dust removal equipment water bath dedusting equipment
Features of electric furnace dust removal system:

1) Dust removal system equipment has strong reliability, not affecting the normal operation of smelting, easy for maintenance.
2) Gas flue capture mode belongs to the whole process of capturing.
3) Gas flue capture rate is more than 98 percent, can achieve plant roof, can not see smoke
4) Dust collection efficiency is more than 99 percent
5) Dust concentration in the workshop is less than 10mg/m3.
6) Low cost for long-term operating , stable efficiency
7) The wind engine noise is less than 80dB.
8) The flue has no dust fouling phenomenon
9) Dust collecting volume is more than 12Kg / t steel
We Sale 220kVA Electroslag Furnace 2018
We Sale 220kVA Electroslag Furnace 2018
We Sale 220kVA Electroslag Furnace 2018
We Sale 220kVA Electroslag Furnace 2018
Induction furnace is used for smelting or insulating ferrous metals, non-ferrous metals, sponge iron, such as scrap iron, scrap steel, copper, aluminum and so on. Complete working equipment such as continuous casting machine, rolling mill, mainly used for the production of billet, steel bar, angle steel, H-beam, I-beam, etc. Using KGPS, IGBT, single or double power supply technology, PLC (Siemens) can be realized throughout the monitoring.
 
       Main supply list: 2 sets of electric furnace body, 2 sets of hydraulic or mechanical tilting electric furnace mechanism, 1 set of control platform, 1 set of intermediate frequency control cabinet (6 pulse 1, 12 pulse 2, 24 pulse 4), low voltage control cabinet (6 pulse 1, 12 pulse 2, 24 pulse 4), 1 set of capacitor cabinet, 4 or 8 water-cooled cables; 1 water temperature alarm, 1 leakage alarm; 1 crucible mold, 1 liquid One batch of pressure steel pipe, one set of copper row, three water tanks. Transformer, cooling tower, furnace builder, furnace lining ejector, furnace cover.
 

Product Model: GW1.5-IGBT-1300-0.5-B
Dual output with a set of power supply, can supply power to two sets of furnaces simultaneously, to achieve "one for two", total power can realize stepless free distribution on two sets of furnaces. Equipping two sets of furnaces, one is used for melting or heating refining , the other is used for insulation and casting, and two sets of furnaces can mutual replace to use. Medium frequency power supply device of IGBT transistor module can be used for melting, induction heating, heating treatment.

Main Technical Parameters

No. Item Technical Parameters
01 Furnace rated capacity (steel) 1.5t
02 Rated power of medium frequency power supply (1000+300) 1300kW
03 Maximum power of single furnace output 1000kW
04 Rated frequency 500Hz
05 Working temperature 1600ºC
06 Melting rate(Rated loading material, concentrate, density, the third furnace, auxiliary time not counting) 1.6t/h
07 Power consumption(Rated loading material, concentrate, density, the third furnace, auxiliary time not counting) 600kWh/t
08 Cooling water consumption- medium frequency power supply cabinet 30m3/h

Supply Range of Complete Set

No. Item Unit
01 IGBT-1300(1000+300)-0.5-B medium frequency power supply device of transistor module 1set
02 "Medium frequency power supply cabinet using closed cycle water cooling device"(Set in the rectifier cabinet) 1set
03 Air conditioning refrigeration equipment (Set in frequency power supply device) 4 sets
04 GW1.5t Melting Furnace 2 sets
05 Hydraulic actuator(including hydraulic pump station, console, hydraulic oil tubing) 1set
06 Water-cooled cable 8sets
07 Cooling water dispenser(used for inductor and water-cooled cable) 2 sets


IGBT Dual track working GW1.5-IGBT-1300-0.5-B

We Sale 220kVA Electroslag Furnace 2018

IGBT technology b GW3-IGBT-2000-0.2-B


We Sale 220kVA Electroslag Furnace 2018


furnace with cover GW1-IGBT-800-1-B

We Sale 220kVA Electroslag Furnace 2018



KGP-7t-5000-dual

We Sale 220kVA Electroslag Furnace 2018

We provide PS steel chip crusher 2018

PS series steel chip crusher, used to crush all kinds of car scraps, shavings and cuttings into 20-50mm scraps, in order to enter the chip and machine (metal chip briquetting machine) for briquetting treatment.
[Features]
1 Hydraulic system is adopted to effectively solve the overload protection problem;
2 Hydraulic motor, high torque, saving power;
3 PLC control.


We Sale 220kVA Electroslag Furnace 2018
Version:0.9 StartHTML:0000000105 EndHTML:0000011308 StartFragment:0000000141 EndFragment:0000011268
List of 450 heavy scrap crusher
Serial
number Name Specifications
(mm) Qty Remarks
1 Crusher shell 50mm 1 set Q235, plate thickness 50mm
2 Host hammer High manganese
steel 1 set 16 pieces, each hammer
head 80kg
3 Circular cutter High manganese
steel 1 set 16 pieces, 45kg for each
round cutter
4 Rotor disc φ1100 1 set Outer wear electrode welding
5 Spindle Diameter 390mm 1 root
6 Sieve plate φ65×100 1 set Steel casting ZG45
7 Motor 220KW 2 sets
8 Starting cabinet Soft start 1 set Control equipment operation
9 Hydraulic pumping station Matching 1 set
Unpacking cylinder, movable
plate cylinder,
Forced feed cylinder
10 Dust removal system Matching 1 set Cyclone dedusting,
pulse dedusting
11 Feeding machine 1 set
12 Magnetic separator 1 set
13 Loader heavy conveyor 1400×12000 1 set
14 Discharge belt conveyor 1000×10000 1 set
15 Belt conveyor 1000×8000 1 set
16 Waste belt conveyor 800×6000 1 set
1.Product principle and Application
The crushing production line uses the principle of hammering. Under the drive of a high-speedand high-torque motor, the hammers on the host rotor take turns to hit the objects to be crushed in
the cavity. Through the space formed between the liner and the hammers, After the crushed object
is torn into a crushed object conforming to the specifications, a high-quality crushed material with
high purity can be obtained under the action of a magnetic device.
This production line is used to process waste car body, tinplate, household appliances,
bicycles, empty cans and other lower scraps to make it into a superior steel making raw material.
The machine continuously crushes, removes the coating film, increases the specific gravity of the
volume, prevents the electric furnace from exploding, and improves the water output rate under
certain conditions.
2.Technical conditions
1.1 (1) Ambient temperature: -20 ºC -40 ºC
(2) Production staff: 3-5 people
(3) Installation method: According to the installation diagram, the technicians guide the
installation
1.2 Power supply
(1) Three-phase four-wire 380V AC (±10%), 50HZ (±2%)
(2) Low-voltage power supply of the equipment: 380v / 50hz;
Working lighting power: 220v / 50hz;
3.Processing object
1. Waste car body (excluding engine, reduction gear box, tire, etc.);
The 450KW crushing line needs to be broken into squares not larger than 800mm * 800mm
when crushing colored steel tiles.
2, Tinplate (cans, etc.)
3. Iron sheet for home appliances (excluding motors, compressors, shafts, etc.)
4. 6mm light and thin materials and similar domestic waste
25, Empty cans (wash out thin materials, coatings, etc.), non-sealed cans.
Note: After all the processed materials have been preliminarily processed, the shape and
volume need to ensure that they can smoothly enter the main machine inlet. (Such as cans, small
paint buckets, color steel tiles, car shells, etc.)
4.Not suitable for broken objects
1 Dangerous things:
a Sealed container, conduit, etc .;
b. Items that may cause an outbreak, fire, etc .;
2 Scrap cars:
a. Subjects other than passenger cars;
b. Engine, converter, differential gear, tire;vv
   
     
     
     
     
     
     
     
     

Supply Range of Complete Set

No. Item Unit
01 IGBT-1300(1000+300)-0.5-B medium frequency power supply device of transistor module 1set
02 "Medium frequency power supply cabinet using closed cycle water cooling device"(Set in the rectifier cabinet) 1set
03 Air conditioning refrigeration equipment (Set in frequency power supply device) 4 sets
04 GW1.5t Melting Furnace 2 sets
05 Hydraulic actuator(including hydraulic pump station, console, hydraulic oil tubing) 1set
06 Water-cooled cable 8sets
07 Cooling water dispenser(used for inductor and water-cooled cable) 2 sets


IGBT Dual track working GW1.5-IGBT-1300-0.5-B

We Sale 220kVA Electroslag Furnace 2018

IGBT technology b GW3-IGBT-2000-0.2-B


We Sale 220kVA Electroslag Furnace 2018


furnace with cover GW1-IGBT-800-1-B

We Sale 220kVA Electroslag Furnace 2018



KGP-7t-5000-dual

We Sale 220kVA Electroslag Furnace 2018

We provide PS steel chip crusher 2018

PS series steel chip crusher, used to crush all kinds of car scraps, shavings and cuttings into 20-50mm scraps, in order to enter the chip and machine (metal chip briquetting machine) for briquetting treatment.
[Features]
1 Hydraulic system is adopted to effectively solve the overload protection problem;
2 Hydraulic motor, high torque, saving power;
3 PLC control.


We Sale 220kVA Electroslag Furnace 2018
Version:0.9 StartHTML:0000000105 EndHTML:0000011308 StartFragment:0000000141 EndFragment:0000011268
List of 450 heavy scrap crusher
Serial
number Name Specifications
(mm) Qty Remarks
1 Crusher shell 50mm 1 set Q235, plate thickness 50mm
2 Host hammer High manganese
steel 1 set 16 pieces, each hammer
head 80kg
3 Circular cutter High manganese
steel 1 set 16 pieces, 45kg for each
round cutter
4 Rotor disc φ1100 1 set Outer wear electrode welding
5 Spindle Diameter 390mm 1 root
6 Sieve plate φ65×100 1 set Steel casting ZG45
7 Motor 220KW 2 sets
8 Starting cabinet Soft start 1 set Control equipment operation
9 Hydraulic pumping station Matching 1 set
Unpacking cylinder, movable
plate cylinder,
Forced feed cylinder
10 Dust removal system Matching 1 set Cyclone dedusting,
pulse dedusting
11 Feeding machine 1 set
12 Magnetic separator 1 set
13 Loader heavy conveyor 1400×12000 1 set
14 Discharge belt conveyor 1000×10000 1 set
15 Belt conveyor 1000×8000 1 set
16 Waste belt conveyor 800×6000 1 set
1.Product principle and Application
The crushing production line uses the principle of hammering. Under the drive of a high-speedand high-torque motor, the hammers on the host rotor take turns to hit the objects to be crushed in
the cavity. Through the space formed between the liner and the hammers, After the crushed object
is torn into a crushed object conforming to the specifications, a high-quality crushed material with
high purity can be obtained under the action of a magnetic device.
This production line is used to process waste car body, tinplate, household appliances,
bicycles, empty cans and other lower scraps to make it into a superior steel making raw material.
The machine continuously crushes, removes the coating film, increases the specific gravity of the
volume, prevents the electric furnace from exploding, and improves the water output rate under
certain conditions.
2.Technical conditions
1.1 (1) Ambient temperature: -20 ºC -40 ºC
(2) Production staff: 3-5 people
(3) Installation method: According to the installation diagram, the technicians guide the
installation
1.2 Power supply
(1) Three-phase four-wire 380V AC (±10%), 50HZ (±2%)
(2) Low-voltage power supply of the equipment: 380v / 50hz;
Working lighting power: 220v / 50hz;
3.Processing object
1. Waste car body (excluding engine, reduction gear box, tire, etc.);
The 450KW crushing line needs to be broken into squares not larger than 800mm * 800mm
when crushing colored steel tiles.
2, Tinplate (cans, etc.)
3. Iron sheet for home appliances (excluding motors, compressors, shafts, etc.)
4. 6mm light and thin materials and similar domestic waste
25, Empty cans (wash out thin materials, coatings, etc.), non-sealed cans.
Note: After all the processed materials have been preliminarily processed, the shape and
volume need to ensure that they can smoothly enter the main machine inlet. (Such as cans, small
paint buckets, color steel tiles, car shells, etc.)
4.Not suitable for broken objects
1 Dangerous things:
a Sealed container, conduit, etc .;
b. Items that may cause an outbreak, fire, etc .;
2 Scrap cars:
a. Subjects other than passenger cars;
b. Engine, converter, differential gear, tire;
 

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