Shanghai Electrical Machinery Group Ecoated Electrod
Based on the advanced OERLIKON coated electrode production line from Switzerland, Shanghai Stellite is able to supply various kinds of coated electrodes including Co-base electrode, high-temperature-risistant electrode, high-Cr cast iron electrode and Tungsten Carbide alloy.
Electrode HRC Nominal Chemical Composition(wt%) Application
C Cr Si W Fe Mo Ni Co Mn B Cu Other
Stellite 1 48 2.20 29.00 2.00 14.00 3.00 0.50 3.00 Bal 1.00 valve seat inserts, bearing, cutter edge, etc.
Stellite 6 40 1.00 29.00 1.00 4.50 3.00 0.50 3.00 Bal 1.00 engine valve, high temperature & pressure valves and turbine balde
Stellite 12 44 1.30 29.00 1.00 9.00 3.00 0.50 3.00 Bal 1.00 high temperature and pressure valves, sawteeth, screw flights, etc.
Stellite 21 23 0.30 28.00 1.00 2.50 5.50 2.50 Bal 2.00 turbine blades, valve seat, brass casting die
Stellite 25 0.15 20.00 1.00 14.00 3.00 0.50 10.00 Bal 1.50 high temperature and corrosion resistance sealing ring, extrusion dies
Nistelle C 0.10 17.00 5.00 6.00 17.00 Bal sealing ring for high temperature and corrosion resistance
Ni-Mang 0.60 2.70 0.20 Bal 3.70 13.50 hammer crusher, fusion welding of manganese steel parts
STE 308-16 0.08 19.50 0.90 Bal 0.50 10.00 0.80 0.50 for welding 18% Cr-8% Ni stainless steel
STE 308L-16 0.03 19.50 0.90 Bal 0.50 10.00 0.80 0.50 for welding extra-low carbon 18% Cr-8% Ni stainless steel
STE 309-16 0.15 23.50 0.90 Bal 0.50 13.00 0.80 0.50 for welding 22% Cr-12%Ni stainless steel and welding stainless steel to mild steel or low alloy steel
STE 309L-16 0.02 23.50 0.90 Bal 0.50 13.00 0.80 0.50 for underlying base metals, dissmilar metals
STE 309Mo-16 0.12 23.50 0.90 Bal 2.50 13.00 0.80 for welding 22% Cr-12% Ni-Mo stainless steel
STE 309MoL-16 0.03 23.50 0.90 Bal 2.50 13.00 0.80 for welding extra-low carbon 22% Cr-12% Ni-Mo stainless steel
STE 310-16 0.20 26.50 0.75 Bal 0.50 21.50 1.50 0.50 for welding 25% Cr-20% Ni stainless steel
STE 310Mo-16 0.08 26.50 0.75 Bal 2.50 21.00 1.20 0.50 excellent sulfuric-acid corrosion-resistance, crack-resistance, etc
STE 316-16 0.05 18.50 0.90 Bal 2.50 12.50 0.80 0.50 for welding 18% Cr-12% Ni2% Mo Stainless steel
STE 316L-16 0.03 18.50 0.90 Bal 2.50 12.50 0.80 0.50 for welding extra-low carbon 18% Cr-12% Mo Stainless steel
STE 316LF 0.02 18.00 0.75 Bal 2.70 16.00 2.00 0.50 good urea corrosion resistance
STE 347-16 0.08 19.50 0.50 Bal 0.50 10.00 0.80 0.50 8xc-1.00 for welding 18% Cr-8% Ni-Nb or Ti stainless steel
STE 997 56 0.60 5.50 0.80 Bal 4.00 W: 7.0 0.70 low hydrogen type high speed steel electrode
D 287 40 0.10 14.00 0.50 Bal 1.00 5.00 0.50 water pump, water turbines
D 907 0.20 21.00 1.00 2.50 Bal 3.00 20.00 1.50 hot shears
Delcrome 90sc 52 2.10 26.00 1.10 Bal 0.90 excavating equipment, crusher roll, hammer
Delcrome 91
55 3.00 31.00 0.60 Bal 1.30 0.90 crusher roll, hammer, dredge pump parts
Delcrome 94 53 3.00 31.00 0.40 Bal 1.30 0.90 shovel teeth, mixer, excavating and mining equipment
Delcrome 945 58 5.40 26.00 1.20 Bal 1.00 Nb: 5.00 conditions for combination of erosion, high temperature corrosion and wear
Delcrome 23 44 0.20 5.50 1.00 Bal 2.50 V: 7.0 1.20 low hydrogen type electrode for gorging dies and plunger dies
Electrode HRC Nominal Chemical Composition(wt%) Application
Electrode A-91 WC-60%, Steel tube-balance, 91-Hardness of WC Particle. Fan blade, stirring vane, mine and constructing components
Induction furnace is used for smelting or insulating ferrous metals, non-ferrous metals, sponge iron, such as scrap iron, scrap steel, copper, aluminum and so on. Complete working equipment such as continuous casting machine, rolling mill, mainly used for the production of billet, steel bar, angle steel, H-beam, I-beam, etc. Using KGPS, IGBT, single or double power supply technology, PLC (Siemens) can be realized throughout the monitoring.
Main supply list: 2 sets of electric furnace body, 2 sets of hydraulic or mechanical tilting electric furnace mechanism, 1 set of control platform, 1 set of intermediate frequency control cabinet (6 pulse 1, 12 pulse 2, 24 pulse 4), low voltage control cabinet (6 pulse 1, 12 pulse 2, 24 pulse 4), 1 set of capacitor cabinet, 4 or 8 water-cooled cables; 1 water temperature alarm, 1 leakage alarm; 1 crucible mold, 1 liquid One batch of pressure steel pipe, one set of copper row, three water tanks. Transformer, cooling tower, furnace builder, furnace lining ejector, furnace cover.
KGSP Induction Electric Furnace
GW-8-4000-0.5J KGSP Induction Electric Furnace
GW-1-750-1JJ Medium frequency coreless electric furnace
GW-50-22000-0.2J No induction melting furnace
GW-0.25-160-1JJ melting electric furnace
GW-1.5-1000-1J Medium frequency induction furnace
NO. |
Electric
Furnace
Type |
Input
power
(KW) |
input
voltage
(V) |
Input
current
(A) |
Rated
power
(KW) |
DC
current
(A) |
DC
voltage
(V) |
Melting
rate
(T/H) |
working
frequency
(HZ) |
working
voltage
(V) |
cooling water
pressure(MPA) |
Rated
capacity
(T) |
Power
consumption
(KWH/T) |
Power
Supply |
Furnace
body |
1 |
GW-0.25-160/1JJ |
180 |
380
(6 Pulse) |
256 |
160 |
320 |
500 |
0.24 |
1000 |
750 |
0.1~0.15 |
0.25~0.3 |
0.25 |
790 |
2 |
GW-0.5-250/1JJ |
280 |
380
(6 Pulse) |
400 |
250 |
500 |
500 |
0.4 |
1000 |
1500 |
0.1~0.15 |
0.25~0.3 |
0.5 |
770 |
3 |
GW-0.5-250/1J |
280 |
380
(6 Pulse) |
400 |
250 |
500 |
500 |
0.4 |
1000 |
1500 |
0.1~0.15 |
0.25~0.3 |
0.5 |
770 |
4 |
GW-0.75-400/1JJ |
400 |
380
(6 Pulse) |
650 |
400 |
800 |
500 |
0.6 |
1000 |
1500 |
0.1~0.15 |
0.25~0.3 |
0.75 |
770 |
5 |
GW-0.75-400/1J |
400 |
380
(6 Pulse) |
650 |
400 |
800 |
500 |
0.6 |
1000 |
1500 |
0.1~0.15 |
0.25~0.3 |
0.75 |
770 |
6 |
GW-1-500/1JJ |
550 |
380
(6 Pulse) |
800 |
500 |
1000 |
500 |
0.8 |
1000 |
1500 |
0.1~0.15 |
0.25~0.3 |
1 |
750 |
7 |
GW-1-750/1JJ |
800 |
380/690
(6 Pulse) |
1200/
700 |
750 |
1500/
850 |
500/
880 |
0.9 |
1000/
500 |
1500/
2600 |
0.1~0.15 |
0.25~0.3 |
1 |
720/660 |
8 |
GW-1-750/1J |
800 |
380/690
(6 Pulse) |
1200/
700 |
750 |
1500/
850 |
500/
880 |
0.9 |
1000/
500 |
1500/
2600 |
0.1~0.15 |
0.25~0.3 |
1 |
720/660 |
9 |
GW-1.5-1000/0.5JJ |
1100 |
690
(6 Pulse) |
912 |
1000 |
1140 |
880 |
1.2 |
500 |
2600 |
0.1~0.15 |
0.25~0.3 |
1.5 |
700 |
10 |
GW-1.5-1000/0.5J |
1100 |
690
(6 Pulse) |
912 |
1000 |
1140 |
880 |
1.2 |
500 |
2600 |
0.1~0.15 |
0.25~0.3 |
1.5 |
700 |
11 |
GW-2-1500/0.5JJ |
1650 |
690
(6 Pulse) |
1360 |
1500 |
1700 |
880 |
1.7 |
500 |
2600 |
0.1~0.15 |
0.25~0.3 |
2 |
675 |
12 |
GW-2-1500/0.5J |
1650 |
690
(6 Pulse) |
1360 |
1500 |
1700 |
880 |
1.7 |
500 |
2600 |
0.1~0.15 |
0.25~0.3 |
2 |
675 |
13 |
GW-2-2000/0.5JJ |
2200 |
690
(6 Pulse) |
1400 |
2000 |
2275 |
880 |
1.9 |
500 |
2600 |
0.1~0.15 |
0.25~0.3 |
2 |
650 |
14 |
GW-3-2500/0.5JJ |
2750 |
690/950
(6 Pulse) |
2275/
1700 |
2500 |
2840/
2080 |
880/
1250 |
2.56 |
500 |
2600/3200 |
0.1~0.15 |
0.25~0.3 |
3 |
610/560 |
15 |
GW-3-2500/0.5J |
2750 |
690/950
(6 Pulse) |
2275/
1700 |
2500 |
2840/
2080 |
880/
1250 |
2.56 |
500 |
2600/3200 |
0.1~0.15 |
0.25~0.3 |
3 |
610/560 |
16 |
GW-4-3000/0.5J |
3300 |
690/950
(6 Pulse) |
2730/
2040 |
3000 |
3410/
2500 |
880/
1250 |
3.2 |
500 |
2600/3200 |
0.1~0.15 |
0.25~0.3 |
4 |
610/560 |
17 |
GW-5-4000/0.5J |
4400 |
950
(6 Pulse) |
2300 |
4000 |
3330 |
1250 |
5 |
500 |
3400 |
0.1~0.15 |
0.25~0.3 |
5 |
600/550 |
18 |
GW-6-4000/0.5J |
4400 |
950
(12 Pulse) |
2300 |
4000 |
3330 |
1250 |
5 |
500 |
3400 |
0.1~0.15 |
0.25~0.3 |
6 |
600/550 |
19 |
GW-8-5000/0.5J |
5000 |
950
(12 Pulse) |
3400 |
5000 |
4200 |
1250 |
7~8 |
500 |
3400 |
0.1~0.15 |
0.25~0.3 |
8 |
600/550 |
20 |
GW-10-6000/0.5J |
6300 |
950
(12 Pulse) |
3750 |
6000 |
4600 |
1250 |
8.5~9 |
500 |
3400 |
0.1~0.15 |
0.25~0.3 |
10 |
600/550 |
21 |
GW-12-8000/0.25J |
8000 |
950
(12 Pulse) |
4900 |
8000 |
6000 |
1250 |
9~10.5 |
250 |
3400 |
0.1~0.15 |
0.25~0.3 |
12 |
600-550 |
22 |
GW-15-8000/0.25J |
8000 |
950
(12 Pulse) |
4900 |
8000 |
6000 |
1250 |
9~10.5 |
250 |
3400 |
0.1~0.15 |
0.25~0.3 |
15 |
600-550 |
23 |
GW-15-10000/0.25J |
10000 |
950
(24 Pulse) |
6500 |
10000 |
8000 |
1250 |
13~15 |
250 |
3400 |
0.1~0.15 |
0.25~0.3 |
15 |
600-550 |
24 |
GW-18-12000/0.25J |
12000 |
950
(24 Pulse) |
8160 |
12000 |
10000 |
1200 |
15~17 |
250 |
3400 |
0.1~0.15 |
0.25~0.3 |
18 |
600-550 |
25 |
GW-20-12000/0.25J |
12000 |
950
(24 Pulse) |
8160 |
12000 |
10000 |
1200 |
17~19 |
250 |
3400 |
0.1~0.15 |
0.25~0.3 |
20 |
600-550 |
26 |
GW-25-14000/0.25J |
14000 |
950
(24 Pulse) |
9460 |
14000 |
11600 |
1200 |
19~21 |
150~200 |
3400 |
0.1~0.15 |
0.25~0.3 |
25 |
600-550 |
27 |
GW-30-16000/0.2J |
16000 |
950
(24 Pulse) |
10850 |
16000 |
13300 |
1200 |
21~23 |
150~200 |
3400 |
0.1~0.15 |
0.25~0.3 |
30 |
600-550 |
28 |
GW-40-20000/0.2J |
20000 |
950
(24 Pulse) |
13545 |
20000 |
16600 |
1200 |
25~27 |
150~200 |
3400 |
0.1~0.15 |
0.25~0.3 |
40 |
600-550 |
29 |
GW-50-22000/0.2J |
22000 |
950
(24 Pulse) |
14932 |
22000 |
18300 |
1200 |
25~28 |
150~200 |
3400 |
0.1~0.15 |
0.25~0.3 |
50 |
600-550 |
Note:
(1) GW - means medium frequency induction furnace, - 1 - means induction furnace capacity of 1 ton, - 500 - means furnace rated power of 500 KW, / 1 - means furnace operating frequency of 1000 Hz, / 0.5 - means melting furnace frequency of 500 Hz, - J - means hydraulic tilting furnace (furnace shell is steel shell), - JJ - means mechanical tilting furnace. (the shell of the furnace is aluminum alloy).
(2) The above quoted price is for routine configuration. Other configurations can be added, such as leak alarm, water temperature alarm, furnace switch, cover mechanism, lining ejector and transformer, cooling device (open and close cooling tower, closed cooling tower, plate heat exchanger)
3) If necessary, send technicians to carry out the commissioning: the domestic section is free; the overseas section travel expenses, accommodation and food are borne by the user and each person is subsidized 150 US dollars per day.
4) I quote EX-W at a price including simple packing, including shipping charges to Shanghai port area and all inland charges in China.
V) The above electric furnace voltage levels are 380V, 690V and 950/1000V, and the frequency is 50HZ. If the user equipment requirements are different from the above voltage levels and frequencies, each item needs to be increased by 15000USD.