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Specification and Parameter
Casting machine radius: R5.25m
Casting machine strand: one strand for one machine
Ladle supporting way: Ladle holder rack
Cutting type: flame automatic cutting
Dummy bar form: Rigid dummy bar
Casting slab length:6 meter
Steel type:20MnSi, Q215, Q315, 45# and so like
Casting slab size: 100×100, 120×120
Electrical components: frequency converter, PLC of Siemens, Contactor of Schneider
Crystallizer using water: 120 t/h
Secondary cold water: 25 t/h
Mechanical cooling water: 20 t/h
Daily water consumption: about 12 t/d
Power consumption of production line equipment: 50kw
Water and petrol consumption: 80kw
Equipment Supply List
| No. | Equipment Name | Unit | Quantity | Weight (t) |
| 1 | Large ladle holder rack | set | 1 | 4.5 |
| 2 | Intermediate tank holder rack with regulating device | set | 1 | 1.2 |
| 3 | Intermediate tank | set | 1 | 1.0 |
| 4 | Crystallizer from 100 to 120 square | table | 2 | 0.7 |
| 5 | Crystallizer cover | set | 1 | 0.1 |
| 6 | Vibration device | set | 1 | 1.5 |
| 7 | Secondary sprinkler pipe and spraying rack | set | 1 | 0.3 |
| 8 | Secondary cooled guide section | set | 1 | 1.2 |
| 9 | Secondary cooled steam exhaust system | set | 1 | 0.4 |
| 10 | Withdrawal and straightening machine | set | 1 | 5.2 |
| 11 | Dummy bar | piece | 1 | 1.2 |
| 12 | 120, 100 transitional head and dummy head | set | 2 | 0.08 |
| 13 | Dummy bar storage position | set | 1 | 1.0 |
| 14 | Cutting the front roller | group | 1 | 1.2 |
| 15 | Flame cutting machine | set | 1 | 2.0 |
| 16 | Billet head and cutting slag collecting device | set | 1 | 1.4 |
| 17 | Conveyor roller | group | 1 | 1.8 |
| 18 | The billet outlet roller | group | 1 | 1.2 |
| 19 | Mobile steel machine | set | 1 | 0.4 |
| 20 | Cooling bed | set | 1 | 1.8 |
| 21 | Overflow tank | set | 1 | 0.06 |
| 22 | Hydraulic system | set | 1 | 1.1 |
| 23 | Cooling water distribution system | set | 1 | 0.2 |
| 24 | Electronic control system | set | 1 | 1.0 |
| a | Switchgear cabinet | set | 1 | |
| b | Frequency conversion cabinet | set | 1 | |
| c | PLC cabinet | set | 1 | |
| d | Master console | set | 1 | |
| e | Hanging operation box | set | 1 | |
| 25 | Steel structure platform | set | 1 | 28.0 |
| 26 | Total | 58.54 |
Installation Materials
| No. | Equipment name | Unit | Quantity | Remark |
| 1 | Installation material | Batch | 1 | 1.5 |
| 1.1 | Electrical and meter system material | 1 | ||
| 1.2 | Hydraulic piping system material | 1 | ||
| 1.3 | Cooling water system material | 1 | ||
| 1.4 | Pneumatic, lubricating and dielectric material | 1 |
| Product Name | NEMA EPACT Hight Efficiency Three Phase Induction Electric Motor (Design A, B) |
| Frame | 143T~587T; |
| Rated power | 1-500HP,Service factor: 1.1 |
| Rated Voltage | 230/460V,460V or 575V |
| Rated frequency | 60Hz |
| Structure | TEFC (IP54,IP55) |
| Thermal Class | 155 (F) |
| Main Application | AC motors have high efficiency, no smoke, no smell, no pollution to the environment, and less noise. Because of its series of advantages, it is widely used in industrial and agricultural production, transportation, national defense, commercial and household appliances, medical and electrical equipment and other fields. |
Continues Casting Machine with CE certificated
Price and Equipment List for R6m, 3strands, 12meter billets CCM
NO:CCM6312
I.Technical data
1. CCM
Casting radius:R6m
Billet specification:100*100, 130*130, 150*150
Strand number:Strands 3 strands
Dummy bar:Rigid dummy bar
Ladle support:80t ladle turret
Cutting way:Automatic flame cutting machines
Electrical system:Siemens Transducer, Siemens PLC, SCHNEIDER contactors.PLC automatic controlling
Billets Size:6m\12m
Pusher-type:Hydraulic pressure system, Mechanical car type.
2.Water system
A.Mould cooling water
Influent pressure:P≥0.9Mpfa
Influent temperature:≤35C
Influent effluent temperature difference:6-10C
pH:7.5-9
Water total hardness:≤150mg/L
Flow:≥360Nm3/h
B.Secondary cooling water
Hydraulic:P≥0.6Mpa
Impurity particle size:≤0.2mm
Flow:≥80Nm3/h
C.Machinery cooling water
Hydraulic:P≥0.6MPa
Impurity particle size:≤0.5mm
Flow:≥60Nm3/h
3.Gas System
A. Oxygen
Pressure:P≥0.9Mpa
Purity:≥99.5%
Flow:≥4Nm3/min
B. Gas
Pressure:P ≥0.3MPa
Combustion value:≥93700KJ/m3
Flow:≥1.5Nm3/min
C. Compressed air
Pressure:P ≥0.5MPa
Flow:Q≥5Nm3/min
Withdrawal straightening machine
Power:11KW
Rated revolution:1500/min
Billet withdrawing force(max):11000N
Straightening force (max):220000N
Tension speed range:0.3-3.0m/min
Dummy bar speed (max):3.99m/min
4.Central hydraulic station
System pressure:P≥8.0MPa
System flow:Q=37.5L/min
II.Supply cope
1.On-line equipment list
No Equipment name Unit Qty. Remark
1 Ladle turret PC 1 100t capacity for each arm
2 Tundish moving car PCS 2
3 Tundish PCS 2
4 130sq.Mm mould PCS 3
5 Mould cover SETS 3
6 Oscillation device SETS 3
7 Secondary cooling manifold(stainless steel) and support SETS 3
8 Guide section for secondary cooling SETS 3
9 Steam drainage system in the secondary cooling system SET 1
10 Withdrawal straightening machine SETS 3
11 Dummy bar PCS 3
12 120sq Dummy head and transition head SETS 3
13 Dummy bar guide wheel SETS 3
14 Dummy bar storage device SETS 3
15 Dummy bar heat protetion cover PCS 3
16 Roller table before cutting Group 3
17 Transmit roller table Group 3
18 Discharge roller table Group 3
19 Transverse pusher SET 1
20 Cooling bed SET 1 Step by step
21 Overflow chute PCS 6
22 Hydraulic station system SET 1
23 Cooling water distribution system SETS 3
24 Electrical system SETS 3
A Power supply conbinet SET 1
B Frequency conbinet SETS 3
C PCL conbinet SET 1
D Main operating table SET 1
E Suspension operating box SETS 3
F Small operating box SETS 3
27 Steel structure platform Batch 1
A Main operating platform
B Temperature test platform
C Dummy bar storage platform
2\Auxiliary equipment
No. Equipment name Unit Qty. Remark
1 Water pipe, connector valve.etc Batch 1
2 Various cable, tube.etc Batch 1
3 Drainage gun PCS 3
4 Cutting gun PCS 3
2. Price:USD FOB Shanghai.
3. Lead time;100 days
4. 30% advance payment, 30% payment 20 days after first payment, 40% payment
Paid before date of shipment.Management Installation:(we consider send 3 engineers to your factory), ACCOMMODATION AND TRANSPORTATION COSTS will be paid by buyer.Totally overse charges paid by buer.
The buyer shall compensate the experts at USD 150 per day for delaying time per engineer.The seller should be responsible for the scene testing;After normal melting the seller should be responsible to guarantee repair or change of the faulty components in 6 months
Delivery by 1 piece frame container, 1 piece 40HQ container, 5 pieces 40GP container.
.
dust removal equipment water bath dedusting equipment
Features of electric furnace dust removal system:
1) Dust removal system equipment has strong reliability, not affecting the normal operation of smelting, easy for maintenance.
2) Gas flue capture mode belongs to the whole process of capturing.
3) Gas flue capture rate is more than 98 percent, can achieve plant roof, can not see smoke
4) Dust collection efficiency is more than 99 percent
5) Dust concentration in the workshop is less than 10mg/m3.
6) Low cost for long-term operating , stable efficiency
7) The wind engine noise is less than 80dB.
8) The flue has no dust fouling phenomenon
9) Dust collecting volume is more than 12Kg / t steel
Induction furnace is used for smelting or insulating ferrous metals, non-ferrous metals, sponge iron, such as scrap iron, scrap steel, copper, aluminum and so on. Complete working equipment such as continuous casting machine, rolling mill, mainly used for the production of billet, steel bar, angle steel, H-beam, I-beam, etc. Using KGPS, IGBT, single or double power supply technology, PLC (Siemens) can be realized throughout the monitoring.
Main supply list: 2 sets of electric furnace body, 2 sets of hydraulic or mechanical tilting electric furnace mechanism, 1 set of control platform, 1 set of intermediate frequency control cabinet (6 pulse 1, 12 pulse 2, 24 pulse 4), low voltage control cabinet (6 pulse 1, 12 pulse 2, 24 pulse 4), 1 set of capacitor cabinet, 4 or 8 water-cooled cables; 1 water temperature alarm, 1 leakage alarm; 1 crucible mold, 1 liquid One batch of pressure steel pipe, one set of copper row, three water tanks. Transformer, cooling tower, furnace builder, furnace lining ejector, furnace cover.
Product Model: GW1.5-IGBT-1300-0.5-B
Dual output with a set of power supply, can supply power to two sets of furnaces simultaneously, to achieve "one for two", total power can realize stepless free distribution on two sets of furnaces. Equipping two sets of furnaces, one is used for melting or heating refining , the other is used for insulation and casting, and two sets of furnaces can mutual replace to use. Medium frequency power supply device of IGBT transistor module can be used for melting, induction heating, heating treatment.
Main Technical Parameters
| No. | Item | Technical Parameters |
| 01 | Furnace rated capacity (steel) | 1.5t |
| 02 | Rated power of medium frequency power supply (1000+300) | 1300kW |
| 03 | Maximum power of single furnace output | 1000kW |
| 04 | Rated frequency | 500Hz |
| 05 | Working temperature | 1600ºC |
| 06 | Melting rate(Rated loading material, concentrate, density, the third furnace, auxiliary time not counting) | 1.6t/h |
| 07 | Power consumption(Rated loading material, concentrate, density, the third furnace, auxiliary time not counting) | 600kWh/t |
| 08 | Cooling water consumption- medium frequency power supply cabinet | 30m3/h |
Supply Range of Complete Set
| No. | Item | Unit |
| 01 | IGBT-1300(1000+300)-0.5-B medium frequency power supply device of transistor module | 1set |
| 02 | "Medium frequency power supply cabinet using closed cycle water cooling device"(Set in the rectifier cabinet) | 1set |
| 03 | Air conditioning refrigeration equipment (Set in frequency power supply device) | 4 sets |
| 04 | GW1.5t Melting Furnace | 2 sets |
| 05 | Hydraulic actuator(including hydraulic pump station, console, hydraulic oil tubing) | 1set |
| 06 | Water-cooled cable | 8sets |
| 07 | Cooling water dispenser(used for inductor and water-cooled cable) | 2 sets |
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