250kg Capacity Small Induction Melting Furnace

• Customization: Available
• Certification: CE, ISO
• Place Style: Vertical
• Model NO.: GW-0.25-160-1JJ
• Type: Crucible Melting Furnace
• Usage: Sand Casting
• Manufacturing Level: E
• Media: Organic Heat Transfer Material
• Burning Style: Induction Furnace
• Pressure: Super-Critical Pressure
• Weight: 250kg Capacity
• Brand: Semc
• Transport Package: Plywood
• Specification: GW-0.25-160-1JJ
• Trademark: SEMC
• Origin: China
• HS Code: 8504231300
• Production Capacity: 2000/Year
• Package Size: 900.00cm * 600.00cm * 400.00cm
• Package Gross Weight: 50000.000kg

Product Description

This series furnace is medium frequency induction furnace, the furnace can used in industry and cotinue casting working, it has good quality.

0.25t energy-conservation medium frequency induction furnace
(aluminum shell with machine tilting)
HS:8514300090

1. Model number:GW-0.25-160/1JJ
2. rated capacity of furnace 0.25t,rated power of medium frequency supply 160KW.
3. Complete set supply range:furnace body 2set,furnace tilting device 2set,water cooling cable (2.4m) 4set, low voltage control and medium frequency supply cabinet 1set, capacitor cabinet (open type) 1set, spare parts of equipment: master control board 1piece, KK tube 1piece,KP tube 1piece.
4. Technical specification:3-phase incoming voltage of medium frequency supply source 380V,output voltage of medium frequency supply 750V. Rated power 160KW, furnace body inside diameter Φ980, height 950, thickness of aluminum face plate 20, inductor inner diameter Φ450, pillar height 640. Melting rate 0.24t/h, power consumption of the melting 790Kw.h/t.
5. Fit out components:silicon-controlled rectifier (SCR) for KP tube 200A/1400V  6piece;KK tube 200A/1600V 4piece (connecting in series-parallel)  Capacity of compensate capacitor 2160kilovar.
6. Furnace tilting type: Reducer drive,231reducer drive,trustiness,facility.
7. Master control board:The control circuit used one single master control board, it designed to be whole, and reduced connecting line greatly, fixed reliability, so avoided safe failure. This control circuit board is high degree of integration, the αangle automatic adjusted especially, that let power output of the equipment always was on constant condition, and electric power can be saved over 3% in comparison with same kind product. Safe start-up and automatic frequency-sweep.
8. Customer service: Free debugging (at home), all the costs of seller's experts go and work at abroad for return air tickets, accommodation and meals, will be borne by the buyer. The debugging ,the buyer shall compensate the experts at USD 150 per day for delaying time. The seller should be responsible for the scene testing; After normal melting the seller should be responsible to guarantee repair or change of the faulty components in 6 months, such as master control board,reaction,compensate capacitor,hydraulic device,breaker,and furnace shell (except for lining break through, stoppage or shortage of cooling water supply for components).

Continuous casting machine factory introduce

          Our company specializes produces metallurgical equipment, continue casting machine, electric furnace. Our company found in 1986, and covers the area over 30 hectares(300000M2 ), has more than 1000 employees, among of them there are more than 80 engineers and technicians with 20 senior and 25 intermediate title.

       Our company has modern machinery and processing equipment more than 100sets include CNC Gantry Milling Machine, large CNC boring and milling machine, Large CNC cutting machine and so on. We mainly produce electric furnace, continue casting machine, rolling mill, blast furnace, converter and so on, we can do all of design, manufacture, installation, commissioning. Our products were exported to Italy, Philippines, Indonesia, Mongolia, Kazakhstan, Malaysia, Ukraine, Honduras, Iran, Zambia, Nigeria, Myanmar, Vietnam, Syria, Angola, etc. We produce and sale various metallurgical equipments more than 100sets yearly.

      Our continue casting machine series produces were awarded "China Top Ten Brands of the well-known continuous casting machine", and passed the ISO9001: 2008 standard certification. Our metallurgical equipments include electric arc furnace, ladle refining furnace adopt the technology of conductive across arm, tubular water-cooled furnace wall, tubular water-cooled furnace lid and so on with the world advanced level, and equip the PLC control, they are more energy-saving, environmental protection. Our automatic hydraulic cutter which we research and development independent possess reasonable structure, stable performance, and is controlled by PLC, with high cutting precision, fast speed, and reduced waste.



Technical Data:        
                               

CCM:  Fix steel frame support,Rigid Dummy bar
Oscillation control: Frequency conversion PCL control(Siemens or Delta products)
Withdrawal and straightening form:Frequency conversion PCL control(Siemens or Delta products)
Dummy head withdrawal and straightening : PCL control
Cutting: by manual cutting .
Billet size   80x80mm with 6meter length,and so on
Strand   1 strand
Cooling bed: Transverse pusher(hydraulic) cooling bed
Steel grader : Q215,Q235,20MnSi,45# and so on
Public service parameter
Water system require
A. Mould cooling water:P≥0.9Mpa,Q≥100 Nm ³/h                 
B. Twain cooling water: P≥0.6Mpa,Q≥30 Nm³/h
C. Machine cooling water:  P≥0.6Mpa,Q≥20Nm³/h
 
   Gas system
A. Oxygen(incise):P≥0.6Mpa,Q≥2.0Nm³/min
Pure≥99.5%
B. Compress air: P≥0.5Mpa,Q≥1.0Nm³/min
C. Burn gas: P≥0.3Mpa,Q≥1.0Nm³/min
Power system
Continue casting main body equipment power consumption ≥60KW  380V  50Hz
CCM public service, water supply, compressor system
 

Equipment Name	Equipment Name
1. Equipment foundation and civil works	11. Dummy bar
2. Steel structure platform	12. Dummy bar storage device
3. Casting radius	13. Withdrawal straightening machine
4. Strand number	14. Approach roller table
5. Ladle support	15. Automatic cutting machine
6. Tundish	16. Transmit roller table
7. Tundish car	17. Cooling bed
8. Mould	18. Pusher
9. Oscillation device	19. Hydraulic system
10. Secondary cooling system	20. Computer and PLC system
21. Tundish roaster

1. Strip plate mould of the entirety copper-tube mode which is simple and low cost.
2. High-frequency and small-swing plate spring vibration, the depth of vibration mark is under 0.2mm.
3. The simplified billet guiding device is low cost and easy maintenance.
4. Five-roller and four-drive straightening machine is of the large straightening.
5. Auxiliary straightening machine can re-straighten the billet in emergency.
6. Stainless steel cutting machine can cut-to-length accurately.
7. The coping rate in the surface is less than 5%.
8. Computer and PLC system
9. Tundish roaster




 

NO.	Electric  Furnace  Type	Input  power (KW)	input  voltage (V)	Input  current (A)	Rated  power (KW)	DC  current (A)	DC  voltage (V)	Melting  rate (T/H)	working  frequency (HZ)	working  voltage (V)	cooling water  pressure(MPA)		Rated  capacity (T)	Power  consumption (KWH/T)
											Power  Supply	Furnace  body
1	GW-0.25-160/1JJ	180	380 (6 Pulse)	256	160	320	500	0.24	1000	750	0.1~0.15	0.25~0.3	0.25	790
2	GW-0.5-250/1JJ	280	380 (6 Pulse)	400	250	500	500	0.4	1000	1500	0.1~0.15	0.25~0.3	0.5	770
3	GW-0.5-250/1J	280	380 (6 Pulse)	400	250	500	500	0.4	1000	1500	0.1~0.15	0.25~0.3	0.5	770
4	GW-0.75-400/1JJ	400	380 (6 Pulse)	650	400	800	500	0.6	1000	1500	0.1~0.15	0.25~0.3	0.75	770
5	GW-0.75-400/1J	400	380 (6 Pulse)	650	400	800	500	0.6	1000	1500	0.1~0.15	0.25~0.3	0.75	770
6	GW-1-500/1JJ	550	380 (6 Pulse)	800	500	1000	500	0.8	1000	1500	0.1~0.15	0.25~0.3	1	750
7	GW-1-750/1JJ	800	380/690 (6 Pulse)	1200/ 700	750	1500/ 850	500/ 880	0.9	1000/ 500	1500/ 2600	0.1~0.15	0.25~0.3	1	720/660
8	GW-1-750/1J	800	380/690 (6 Pulse)	1200/ 700	750	1500/ 850	500/ 880	0.9	1000/ 500	1500/ 2600	0.1~0.15	0.25~0.3	1	720/660
9	GW-1.5-1000/0.5JJ	1100	690 (6 Pulse)	912	1000	1140	880	1.2	500	2600	0.1~0.15	0.25~0.3	1.5	700
10	GW-1.5-1000/0.5J	1100	690 (6 Pulse)	912	1000	1140	880	1.2	500	2600	0.1~0.15	0.25~0.3	1.5	700
11	GW-2-1500/0.5JJ	1650	690 (6 Pulse)	1360	1500	1700	880	1.7	500	2600	0.1~0.15	0.25~0.3	2	675
12	GW-2-1500/0.5J	1650	690 (6 Pulse)	1360	1500	1700	880	1.7	500	2600	0.1~0.15	0.25~0.3	2	675
13	GW-2-2000/0.5JJ	2200	690 (6 Pulse)	1400	2000	2275	880	1.9	500	2600	0.1~0.15	0.25~0.3	2	650
14	GW-3-2500/0.5JJ	2750	690/950 (6 Pulse)	2275/ 1700	2500	2840/ 2080	880/ 1250	2.56	500	2600/3200	0.1~0.15	0.25~0.3	3	610/560
15	GW-3-2500/0.5J	2750	690/950 (6 Pulse)	2275/ 1700	2500	2840/ 2080	880/ 1250	2.56	500	2600/3200	0.1~0.15	0.25~0.3	3	610/560
16	GW-4-3000/0.5J	3300	690/950 (6 Pulse)	2730/ 2040	3000	3410/ 2500	880/ 1250	3.2	500	2600/3200	0.1~0.15	0.25~0.3	4	610/560
17	GW-5-4000/0.5J	4400	950 (6 Pulse)	2300	4000	3330	1250	5	500	3400	0.1~0.15	0.25~0.3	5	600/550
18	GW-6-4000/0.5J	4400	950 (12 Pulse)	2300	4000	3330	1250	5	500	3400	0.1~0.15	0.25~0.3	6	600/550
19	GW-8-5000/0.5J	5000	950 (12 Pulse)	3400	5000	4200	1250	7~8	500	3400	0.1~0.15	0.25~0.3	8	600/550
20	GW-10-6000/0.5J	6300	950 (12 Pulse)	3750	6000	4600	1250	8.5~9	500	3400	0.1~0.15	0.25~0.3	10	600/550
21	GW-12-8000/0.25J	8000	950 (12 Pulse)	4900	8000	6000	1250	9~10.5	250	3400	0.1~0.15	0.25~0.3	12	600-550
22	GW-15-8000/0.25J	8000	950 (12 Pulse)	4900	8000	6000	1250	9~10.5	250	3400	0.1~0.15	0.25~0.3	15	600-550
23	GW-15-10000/0.25J	10000	950 (24 Pulse)	6500	10000	8000	1250	13~15	250	3400	0.1~0.15	0.25~0.3	15	600-550
24	GW-18-12000/0.25J	12000	950 (24 Pulse)	8160	12000	10000	1200	15~17	250	3400	0.1~0.15	0.25~0.3	18	600-550
25	GW-20-12000/0.25J	12000	950 (24 Pulse)	8160	12000	10000	1200	17~19	250	3400	0.1~0.15	0.25~0.3	20	600-550
26	GW-25-14000/0.25J	14000	950 (24 Pulse)	9460	14000	11600	1200	19~21	150~200	3400	0.1~0.15	0.25~0.3	25	600-550
27	GW-30-16000/0.2J	16000	950 (24 Pulse)	10850	16000	13300	1200	21~23	150~200	3400	0.1~0.15	0.25~0.3	30	600-550
28	GW-40-20000/0.2J	20000	950 (24 Pulse)	13545	20000	16600	1200	25~27	150~200	3400	0.1~0.15	0.25~0.3	40	600-550
29	GW-50-22000/0.2J	22000	950 (24 Pulse)	14932	22000	18300	1200	25~28	150~200	3400	0.1~0.15	0.25~0.3	50	600-550

Note:
(1) GW - means medium frequency induction furnace, - 1 - means induction furnace capacity of 1 ton, - 500 - means furnace rated power of 500 KW, / 1 - means furnace operating frequency of 1000 Hz, / 0.5 - means melting furnace frequency of 500 Hz, - J - means hydraulic tilting furnace (furnace shell is steel shell), - JJ - means mechanical tilting furnace. (the shell of the furnace is aluminum alloy).

(2) The above quoted price is for routine configuration. Other configurations can be added, such as leak alarm, water temperature alarm, furnace switch, cover mechanism, lining ejector and transformer, cooling device (open and close cooling tower, closed cooling tower, plate heat exchanger)

3) If necessary, send technicians to carry out the commissioning: the domestic section is free; the overseas section travel expenses, accommodation and food are borne by the user and each person is subsidized 150 US dollars per day.

4) I quote EX-W at a price including simple packing, including shipping charges to Shanghai port area and all inland charges in China.

V) The above electric furnace voltage levels are 380V, 690V and 950/1000V, and the frequency is 50HZ. If the user equipment requirements are different from the above voltage levels and frequencies, each item needs to be increased by 15000USD.


 

NO.	Electric  Furnace  Type	Input  power (KW)	input  voltage (V)	Input  current (A)	Rated  power (KW)	DC  current (A)	DC  voltage (V)	Melting  rate (T/H)	working  frequency (HZ)	working  voltage (V)	cooling water  pressure(MPA)		Rated  capacity (T)	Power  consumption (KWH/T)
											Power  Supply	Furnace  body
1	GW-0.25-160/1JJ	180	380 (6 Pulse)	256	160	320	500	0.24	1000	750	0.1~0.15	0.25~0.3	0.25	790
2	GW-0.5-250/1JJ	280	380 (6 Pulse)	400	250	500	500	0.4	1000	1500	0.1~0.15	0.25~0.3	0.5	770
3	GW-0.5-250/1J	280	380 (6 Pulse)	400	250	500	500	0.4	1000	1500	0.1~0.15	0.25~0.3	0.5	770
4	GW-0.75-400/1JJ	400	380 (6 Pulse)	650	400	800	500	0.6	1000	1500	0.1~0.15	0.25~0.3	0.75	770
5	GW-0.75-400/1J	400	380 (6 Pulse)	650	400	800	500	0.6	1000	1500	0.1~0.15	0.25~0.3	0.75	770
6	GW-1-500/1JJ	550	380 (6 Pulse)	800	500	1000	500	0.8	1000	1500	0.1~0.15	0.25~0.3	1	750
7	GW-1-750/1JJ	800	380/690 (6 Pulse)	1200/ 700	750	1500/ 850	500/ 880	0.9	1000/ 500	1500/ 2600	0.1~0.15	0.25~0.3	1	720/660
8	GW-1-750/1J	800	380/690 (6 Pulse)	1200/ 700	750	1500/ 850	500/ 880	0.9	1000/ 500	1500/ 2600	0.1~0.15	0.25~0.3	1	720/660
9	GW-1.5-1000/0.5JJ	1100	690 (6 Pulse)	912	1000	1140	880	1.2	500	2600	0.1~0.15	0.25~0.3	1.5	700
10	GW-1.5-1000/0.5J	1100	690 (6 Pulse)	912	1000	1140	880	1.2	500	2600	0.1~0.15	0.25~0.3	1.5	700
11	GW-2-1500/0.5JJ	1650	690 (6 Pulse)	1360	1500	1700	880	1.7	500	2600	0.1~0.15	0.25~0.3	2	675
12	GW-2-1500/0.5J	1650	690 (6 Pulse)	1360	1500	1700	880	1.7	500	2600	0.1~0.15	0.25~0.3	2	675
13	GW-2-2000/0.5JJ	2200	690 (6 Pulse)	1400	2000	2275	880	1.9	500	2600	0.1~0.15	0.25~0.3	2	650
14	GW-3-2500/0.5JJ	2750	690/950 (6 Pulse)	2275/ 1700	2500	2840/ 2080	880/ 1250	2.56	500	2600/3200	0.1~0.15	0.25~0.3	3	610/560
15	GW-3-2500/0.5J	2750	690/950 (6 Pulse)	2275/ 1700	2500	2840/ 2080	880/ 1250	2.56	500	2600/3200	0.1~0.15	0.25~0.3	3	610/560
16	GW-4-3000/0.5J	3300	690/950 (6 Pulse)	2730/ 2040	3000	3410/ 2500	880/ 1250	3.2	500	2600/3200	0.1~0.15	0.25~0.3	4	610/560
17	GW-5-4000/0.5J	4400	950 (6 Pulse)	2300	4000	3330	1250	5	500	3400	0.1~0.15	0.25~0.3	5	600/550
18	GW-6-4000/0.5J	4400	950 (12 Pulse)	2300	4000	3330	1250	5	500	3400	0.1~0.15	0.25~0.3	6	600/550
19	GW-8-5000/0.5J	5000	950 (12 Pulse)	3400	5000	4200	1250	7~8	500	3400	0.1~0.15	0.25~0.3	8	600/550
20	GW-10-6000/0.5J	6300	950 (12 Pulse)	3750	6000	4600	1250	8.5~9	500	3400	0.1~0.15	0.25~0.3	10	600/550
21	GW-12-8000/0.25J	8000	950 (12 Pulse)	4900	8000	6000	1250	9~10.5	250	3400	0.1~0.15	0.25~0.3	12	600-550
22	GW-15-8000/0.25J	8000	950 (12 Pulse)	4900	8000	6000	1250	9~10.5	250	3400	0.1~0.15	0.25~0.3	15	600-550
23	GW-15-10000/0.25J	10000	950 (24 Pulse)	6500	10000	8000	1250	13~15	250	3400	0.1~0.15	0.25~0.3	15	600-550
24	GW-18-12000/0.25J	12000	950 (24 Pulse)	8160	12000	10000	1200	15~17	250	3400	0.1~0.15	0.25~0.3	18	600-550
25	GW-20-12000/0.25J	12000	950 (24 Pulse)	8160	12000	10000	1200	17~19	250	3400	0.1~0.15	0.25~0.3	20	600-550
26	GW-25-14000/0.25J	14000	950 (24 Pulse)	9460	14000	11600	1200	19~21	150~200	3400	0.1~0.15	0.25~0.3	25	600-550
27	GW-30-16000/0.2J	16000	950 (24 Pulse)	10850	16000	13300	1200	21~23	150~200	3400	0.1~0.15	0.25~0.3	30	600-550
28	GW-40-20000/0.2J	20000	950 (24 Pulse)	13545	20000	16600	1200	25~27	150~200	3400	0.1~0.15	0.25~0.3	40	600-550
29	GW-50-22000/0.2J	22000	950 (24 Pulse)	14932	22000	18300	1200	25~28	150~200	3400	0.1~0.15	0.25~0.3	50	600-550

Note:
(1) GW - means medium frequency induction furnace, - 1 - means induction furnace capacity of 1 ton, - 500 - means furnace rated power of 500 KW, / 1 - means furnace operating frequency of 1000 Hz, / 0.5 - means melting furnace frequency of 500 Hz, - J - means hydraulic tilting furnace (furnace shell is steel shell), - JJ - means mechanical tilting furnace. (the shell of the furnace is aluminum alloy).

(2) The above quoted price is for routine configuration. Other configurations can be added, such as leak alarm, water temperature alarm, furnace switch, cover mechanism, lining ejector and transformer, cooling device (open and close cooling tower, closed cooling tower, plate heat exchanger)

3) If necessary, send technicians to carry out the commissioning: the domestic section is free; the overseas section travel expenses, accommodation and food are borne by the user and each person is subsidized 150 US dollars per day.

4) I quote EX-W at a price including simple packing, including shipping charges to Shanghai port area and all inland charges in China.

V) The above electric furnace voltage levels are 380V, 690V and 950/1000V, and the frequency is 50HZ. If the user equipment requirements are different from the above voltage levels and frequencies, each item needs to be increased by 15000USD.