IGBT Induction melting Furnace with igbt power
I. Technical features:
Stable working performance for the inverter with parallel circuit;
Advanced designing of filter-inductance to the security of SCR;
Constant full power output by means of dual-control technology for rectifier and inverter;
Full digital control system with high accuracy and self fault-diagnostic function;
Graphical interface showing elec-parameters, working status and fault point;
Leakage detecting system with warning and switching off function;
Optical communication interface using to connecting with host computer (Melting Managing System).
Item Unit Data
Draft A
6 t FN Draft B
8 t FN Draft C
12 t FN
Rated size t 6.0 8.0 12.0
Working temp. C 1200-1300 1200-1300 1200-1300
Rated power Kw 2200 2200 4400
Working freq. Hz 300 300 300
Melting rate ( continues melting at 1250C) T/h 5.0 5.0 10.0
Power consumption (continues melting at 1250C and lid closed) Kwh/t 400 400 400
Working pressure of water cooling system Mpa 0.3 0.3 0.3
Inlet water temp. C < 35 < 35 < 35
Outlet water temp. C < 55 < 55 < 55. |
We produce high quality DC motor
1. Model-YRKK560-8
2. AC Slipping
3. 415V
4. 900KW
5. 750-RPM
6. 50Hz
7. Cooling IC611
8. Protection:IP54 (Total Enclosed)
9. Mounting:IMB3
10. Frame:560MM
11. Duty:SI
12. SKF Bearing
dust removal equipment water bath dedusting equipment
Features of electric furnace dust removal system:
1) Dust removal system equipment has strong reliability, not affecting the normal operation of smelting, easy for maintenance.
2) Gas flue capture mode belongs to the whole process of capturing.
3) Gas flue capture rate is more than 98 percent, can achieve plant roof, can not see smoke
4) Dust collection efficiency is more than 99 percent
5) Dust concentration in the workshop is less than 10mg/m3.
6) Low cost for long-term operating , stable efficiency
7) The wind engine noise is less than 80dB.
8) The flue has no dust fouling phenomenon
9) Dust collecting volume is more than 12Kg / t steel
Induction furnace is used for smelting or insulating ferrous metals, non-ferrous metals, sponge iron, such as scrap iron, scrap steel, copper, aluminum and so on. Complete working equipment such as continuous casting machine, rolling mill, mainly used for the production of billet, steel bar, angle steel, H-beam, I-beam, etc. Using KGPS, IGBT, single or double power supply technology, PLC (Siemens) can be realized throughout the monitoring.
Main supply list: 2 sets of electric furnace body, 2 sets of hydraulic or mechanical tilting electric furnace mechanism, 1 set of control platform, 1 set of intermediate frequency control cabinet (6 pulse 1, 12 pulse 2, 24 pulse 4), low voltage control cabinet (6 pulse 1, 12 pulse 2, 24 pulse 4), 1 set of capacitor cabinet, 4 or 8 water-cooled cables; 1 water temperature alarm, 1 leakage alarm; 1 crucible mold, 1 liquid One batch of pressure steel pipe, one set of copper row, three water tanks. Transformer, cooling tower, furnace builder, furnace lining ejector, furnace cover.
Product Model: GW1.5-IGBT-1300-0.5-B
Dual output with a set of power supply, can supply power to two sets of furnaces simultaneously, to achieve "one for two", total power can realize stepless free distribution on two sets of furnaces. Equipping two sets of furnaces, one is used for melting or heating refining , the other is used for insulation and casting, and two sets of furnaces can mutual replace to use. Medium frequency power supply device of IGBT transistor module can be used for melting, induction heating, heating treatment.
Main Technical Parameters
| No. |
Item |
Technical Parameters |
| 01 |
Furnace rated capacity (steel) |
1.5t |
| 02 |
Rated power of medium frequency power supply (1000+300) |
1300kW |
| 03 |
Maximum power of single furnace output |
1000kW |
| 04 |
Rated frequency |
500Hz |
| 05 |
Working temperature |
1600ºC |
| 06 |
Melting rate(Rated loading material, concentrate, density, the third furnace, auxiliary time not counting) |
1.6t/h |
| 07 |
Power consumption(Rated loading material, concentrate, density, the third furnace, auxiliary time not counting) |
600kWh/t |
| 08 |
Cooling water consumption- medium frequency power supply cabinet |
30m3/h |
Supply Range of Complete Set
| No. |
Item |
Unit |
| 01 |
IGBT-1300(1000+300)-0.5-B medium frequency power supply device of transistor module |
1set |
| 02 |
"Medium frequency power supply cabinet using closed cycle water cooling device"(Set in the rectifier cabinet) |
1set |
| 03 |
Air conditioning refrigeration equipment (Set in frequency power supply device) |
4 sets |
| 04 |
GW1.5t Melting Furnace |
2 sets |
| 05 |
Hydraulic actuator(including hydraulic pump station, console, hydraulic oil tubing) |
1set |
| 06 |
Water-cooled cable |
8sets |
| 07 |
Cooling water dispenser(used for inductor and water-cooled cable) |
2 sets |
IGBT Dual track working GW1.5-IGBT-1300-0.5-B
IGBT technology b GW3-IGBT-2000-0.2-B
furnace with cover GW1-IGBT-800-1-B
KGP-7t-5000-dual
We provide PS steel chip crusher 2018
PS series steel chip crusher, used to crush all kinds of car scraps, shavings and cuttings into 20-50mm scraps, in order to enter the chip and machine (metal chip briquetting machine) for briquetting treatment.
[Features]
1 Hydraulic system is adopted to effectively solve the overload protection problem;
2 Hydraulic motor, high torque, saving power;
3 PLC control.
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List of 450 heavy scrap crusher
Serial
number Name Specifications
(mm) Qty Remarks
1 Crusher shell 50mm 1 set Q235, plate thickness 50mm
2 Host hammer High manganese
steel 1 set 16 pieces, each hammer
head 80kg
3 Circular cutter High manganese
steel 1 set 16 pieces, 45kg for each
round cutter
4 Rotor disc φ1100 1 set Outer wear electrode welding
5 Spindle Diameter 390mm 1 root
6 Sieve plate φ65×100 1 set Steel casting ZG45
7 Motor 220KW 2 sets
8 Starting cabinet Soft start 1 set Control equipment operation
9 Hydraulic pumping station Matching 1 set
Unpacking cylinder, movable
plate cylinder,
Forced feed cylinder
10 Dust removal system Matching 1 set Cyclone dedusting,
pulse dedusting
11 Feeding machine 1 set
12 Magnetic separator 1 set
13 Loader heavy conveyor 1400×12000 1 set
14 Discharge belt conveyor 1000×10000 1 set
15 Belt conveyor 1000×8000 1 set
16 Waste belt conveyor 800×6000 1 set
1.Product principle and Application
The crushing production line uses the principle of hammering. Under the drive of a high-speedand high-torque motor, the hammers on the host rotor take turns to hit the objects to be crushed in
the cavity. Through the space formed between the liner and the hammers, After the crushed object
is torn into a crushed object conforming to the specifications, a high-quality crushed material with
high purity can be obtained under the action of a magnetic device.
This production line is used to process waste car body, tinplate, household appliances,
bicycles, empty cans and other lower scraps to make it into a superior steel making raw material.
The machine continuously crushes, removes the coating film, increases the specific gravity of the
volume, prevents the electric furnace from exploding, and improves the water output rate under
certain conditions.
2.Technical conditions
1.1 (1) Ambient temperature: -20 ºC -40 ºC
(2) Production staff: 3-5 people
(3) Installation method: According to the installation diagram, the technicians guide the
installation
1.2 Power supply
(1) Three-phase four-wire 380V AC (±10%), 50HZ (±2%)
(2) Low-voltage power supply of the equipment: 380v / 50hz;
Working lighting power: 220v / 50hz;
3.Processing object
1. Waste car body (excluding engine, reduction gear box, tire, etc.);
The 450KW crushing line needs to be broken into squares not larger than 800mm * 800mm
when crushing colored steel tiles.
2, Tinplate (cans, etc.)
3. Iron sheet for home appliances (excluding motors, compressors, shafts, etc.)
4. ≤6mm light and thin materials and similar domestic waste
25, Empty cans (wash out thin materials, coatings, etc.), non-sealed cans.
Note: After all the processed materials have been preliminarily processed, the shape and
volume need to ensure that they can smoothly enter the main machine inlet. (Such as cans, small
paint buckets, color steel tiles, car shells, etc.)
4.Not suitable for broken objects
1 Dangerous things:
a Sealed container, conduit, etc .;
b. Items that may cause an outbreak, fire, etc .;
2 Scrap cars:
a. Subjects other than passenger cars;
b. Engine, converter, differential gear, tire;
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