Wire Rod Rolling Mill Machine

• Customization: Available
• Rolling Shape: Plank, Tegular, Ribbon, Bar, Pipe, Wire
• Product: Steel Ball, Profile, Rolling Beam, Steel Billet, Cogged Ingot
• Model NO.: wire rod Rolling Mill
• Roller Position: Vertical
• Roller Number: Universal
• Layout: Staggered
• Type: Hot Rolling Mill
• Product Name: Profile Steel Rolling Mill
• System Type: Wire Rod
• Machine: Rolling Mill Machine
• Transport Package: Plywood
• Specification: international standard
• Trademark: SEMC
• Origin: China
• HS Code: 8501320000
• Production Capacity: 10000/Year
• Package Size: 500.00cm * 700.00cm * 600.00cm
• Package Gross Weight: 50000.000kg

Product Description

 

1. Product outline

Raw material specification	120×120×6000mm, 150x150x6000mm Billet
Steel type	wire rod
Finished products size	Φ10-Φ32mm hot rolling rebar
Annual production capacity	150,000 T / a

2. Technology program
We adopts 120×120×6000mm and 150×150×6000mm continuous casting billet production method to produce rebar with the diameter fromΦ10 to Φ32mm, adopting semi-rolling way in production process, the maximum export line speed can achieve 14m/s, the rolling piece need to use computer fold ruler scissors before onto the cold bed, fast cutting ,can meet processs requirements.

3. Technological process
Continuous casting billet- feeding roller- heating furnace-furnace delivery table-φ550 cogging mill-φ350×4 (first group of rolling)- Φ300×4 (second group of rolling) -Φ300×4 precision rolling- flying shearing - stepping cooling bed - length cold shearing- packaging and marking- measure- put in storage.

4. Device configuration and quotation

No.	Equipment Name	Quantity (table)	Weight (ton)	Remark
	Machinery and Equipment
1	Feeding bench	1	10
2	Feeding roller	3	18
3	Pusher	1	12
4	Heating furnace	1
5	Furnace delivery table	1	8
6	Conveyer roller out of the furnace	2	13
7	Working roller in the front of the machine	2	18
8	550 cogging mill (three rollers)	1	171.6
	Connection machine(A=500)	1
	Reducer	1
	Connecting shaft, coupler	1		One set for each other
9	Double roller at the back of the machine	1	14
10	Working roller at the back of the machine	2	19.6
11	Breakdown output roller	1	8
12	Hot shearing	1	10
13	350 rolling machine	4	142.3
	Reducer	4
	Connecting shaft, coupler	8
14	Output running chute	2	4
15	300 rolling machine	4	122
	Reducer	4
	Connecting shaft, coupler	8
16	300 finishing mill group	4	122
	Reducer	4
	Connecting shaft, coupler	8
17	Flying shearing	1	7.5
18	The cooling bed rollers	1	9
19	Cooling bed	1	240	12×66m
20	Output roller of cooling bed	1	9
21	Shearing of length	1	8
22	Mobile inspection bench	1	18
23	Packing bench	1	6
	Hydraulic Lubrication	1
	Electrical equipment	1
	Clear, turbid water circulation system	2		One set for clear and turbid
	Process equipment	1	4.5
	Main motor	13

 

Induction furnace is used for smelting or insulating ferrous metals, non-ferrous metals, sponge iron, such as scrap iron, scrap steel, copper, aluminum and so on. Complete working equipment such as continuous casting machine, rolling mill, mainly used for the production of billet, steel bar, angle steel, H-beam, I-beam, etc. Using KGPS, IGBT, single or double power supply technology, PLC (Siemens) can be realized throughout the monitoring.
 
       Main supply list: 2 sets of electric furnace body, 2 sets of hydraulic or mechanical tilting electric furnace mechanism, 1 set of control platform, 1 set of intermediate frequency control cabinet (6 pulse 1, 12 pulse 2, 24 pulse 4), low voltage control cabinet (6 pulse 1, 12 pulse 2, 24 pulse 4), 1 set of capacitor cabinet, 4 or 8 water-cooled cables; 1 water temperature alarm, 1 leakage alarm; 1 crucible mold, 1 liquid One batch of pressure steel pipe, one set of copper row, three water tanks. Transformer, cooling tower, furnace builder, furnace lining ejector, furnace cover.
 

Product Model: GW1.5-IGBT-1300-0.5-B
Dual output with a set of power supply, can supply power to two sets of furnaces simultaneously, to achieve "one for two", total power can realize stepless free distribution on two sets of furnaces. Equipping two sets of furnaces, one is used for melting or heating refining , the other is used for insulation and casting, and two sets of furnaces can mutual replace to use. Medium frequency power supply device of IGBT transistor module can be used for melting, induction heating, heating treatment.

Main Technical Parameters

No.	Item	Technical Parameters
01	Furnace rated capacity (steel)	1.5t
02	Rated power of medium frequency power supply (1000+300)	1300kW
03	Maximum power of single furnace output	1000kW
04	Rated frequency	500Hz
05	Working temperature	1600ºC
06	Melting rate(Rated loading material, concentrate, density, the third furnace, auxiliary time not counting)	1.6t/h
07	Power consumption(Rated loading material, concentrate, density, the third furnace, auxiliary time not counting)	600kWh/t
08	Cooling water consumption- medium frequency power supply cabinet	30m3/h

Supply Range of Complete Set

No.	Item	Unit
01	IGBT-1300(1000+300)-0.5-B medium frequency power supply device of transistor module	1set
02	"Medium frequency power supply cabinet using closed cycle water cooling device"(Set in the rectifier cabinet)	1set
03	Air conditioning refrigeration equipment (Set in frequency power supply device)	4 sets
04	GW1.5t Melting Furnace	2 sets
05	Hydraulic actuator(including hydraulic pump station, console, hydraulic oil tubing)	1set
06	Water-cooled cable	8sets
07	Cooling water dispenser(used for inductor and water-cooled cable)	2 sets

IGBT Dual track working GW1.5-IGBT-1300-0.5-B



IGBT technology b GW3-IGBT-2000-0.2-B




furnace with cover GW1-IGBT-800-1-B




KGP-7t-5000-dual



We provide PS steel chip crusher 2018

PS series steel chip crusher, used to crush all kinds of car scraps, shavings and cuttings into 20-50mm scraps, in order to enter the chip and machine (metal chip briquetting machine) for briquetting treatment.
[Features]
1 Hydraulic system is adopted to effectively solve the overload protection problem;
2 Hydraulic motor, high torque, saving power;
3 PLC control.



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List of 450 heavy scrap crusher

Serial

number Name Specifications

(mm) Qty Remarks

1 Crusher shell 50mm 1 set Q235, plate thickness 50mm

2 Host hammer High manganese

steel 1 set 16 pieces, each hammer

head 80kg

3 Circular cutter High manganese

steel 1 set 16 pieces, 45kg for each

round cutter

4 Rotor disc φ1100 1 set Outer wear electrode welding

5 Spindle Diameter 390mm 1 root

6 Sieve plate φ65×100 1 set Steel casting ZG45

7 Motor 220KW 2 sets

8 Starting cabinet Soft start 1 set Control equipment operation

9 Hydraulic pumping station Matching 1 set

Unpacking cylinder, movable

plate cylinder,

Forced feed cylinder

10 Dust removal system Matching 1 set Cyclone dedusting,

pulse dedusting

11 Feeding machine 1 set

12 Magnetic separator 1 set

13 Loader heavy conveyor 1400×12000 1 set

14 Discharge belt conveyor 1000×10000 1 set

15 Belt conveyor 1000×8000 1 set

16 Waste belt conveyor 800×6000 1 set

1.Product principle and Application

The crushing production line uses the principle of hammering. Under the drive of a high-speedand high-torque motor, the hammers on the host rotor take turns to hit the objects to be crushed in

the cavity. Through the space formed between the liner and the hammers, After the crushed object

is torn into a crushed object conforming to the specifications, a high-quality crushed material with

high purity can be obtained under the action of a magnetic device.

This production line is used to process waste car body, tinplate, household appliances,

bicycles, empty cans and other lower scraps to make it into a superior steel making raw material.

The machine continuously crushes, removes the coating film, increases the specific gravity of the

volume, prevents the electric furnace from exploding, and improves the water output rate under

certain conditions.

2.Technical conditions

1.1 (1) Ambient temperature: -20 ºC -40 ºC

(2) Production staff: 3-5 people

(3) Installation method: According to the installation diagram, the technicians guide the

installation

1.2 Power supply

(1) Three-phase four-wire 380V AC (±10%), 50HZ (±2%)

(2) Low-voltage power supply of the equipment: 380v / 50hz;

Working lighting power: 220v / 50hz;

3.Processing object

1. Waste car body (excluding engine, reduction gear box, tire, etc.);

The 450KW crushing line needs to be broken into squares not larger than 800mm * 800mm

when crushing colored steel tiles.

2, Tinplate (cans, etc.)

3. Iron sheet for home appliances (excluding motors, compressors, shafts, etc.)

4. ≤6mm light and thin materials and similar domestic waste

25, Empty cans (wash out thin materials, coatings, etc.), non-sealed cans.

Note: After all the processed materials have been preliminarily processed, the shape and

volume need to ensure that they can smoothly enter the main machine inlet. (Such as cans, small

paint buckets, color steel tiles, car shells, etc.)

4.Not suitable for broken objects

1 Dangerous things:

a Sealed container, conduit, etc .;

b. Items that may cause an outbreak, fire, etc .;

2 Scrap cars:

a. Subjects other than passenger cars;

b. Engine, converter, differential gear, tire;