High Frequency Calcium Carbide Furnace

• Customization: Available
• Certification: CE
• Place Style: Vertical
• Model NO.: calcium carbide
• Range of Applications: Industrial
• Type: IF Furnace
• Usage: Steel Molding
• Fuel: Fuel
• Transformer: 3X8500
• Typical Product: Calcium Carbide
• Daily Output: 165 Ton
• Electricity Consumption of Ton Product: 3200 Kw·h
• Material Consumption of Ton Product: 1.7 Ton
• Air Volume of Dust Collector: 180000
• Brand: Semc
• Quality: Best
• Fob: Shanghai
• Transport Package: Poolywood
• Specification: Typical Furnace capability 25500 kva
• Trademark: SMEC
• Origin: Shanghai
• Production Capacity: 78 Ton Per Day
• Package Size: 500.00cm * 700.00cm * 600.00cm
• Package Gross Weight: 5000.000kg

Product Description

Device name	Calcium carbide furnace
Typical Furnace capability(kVA)	25500
Transformer(kVA)	3x8500
Typical product	calcium carbide
Daily output(ton)	165
Electricity consumption of ton product(kw·h)	3200
Raw Material consumption of ton product (ton)	1.7
Air volume of dust collector (m^3/h)	180000

Submerged arc furnace.

Submerged arc furnace is also called electric arc furnace or electric resistance furnace. It is mainly used to restore smelt ore as well as the material of carbonaceous reducing agent and rholite. Submerged arc furnace mainly produces silicon iron, ferromanganese iron, chromium iron, ferrotungsten, silicon-manganese alloy and other ferroalloys. The operating features are that carbon or magnesia refractory is used in lining of furnace and that electrode is used. The electrode is inserted into furnace charge to for submerged arc operation. It is a kind of industrial electric furnace making use of the arc energy and energy producing by current through the furnace charge. It has the function of continuous feeding charge, intermittent slagging and continuous operation.

Features:

Short net of ferro-alloy submerged arc furnace is arranged as inverted triangle. Calcium carbide furnace is arranged as erected triangle. The reasonable design shortens distances of short net, reduces the length gap of three-phase copper tile, and reaches the highest power factor. Copper pipe is used thin-wall copper pipe and the arrangement is adopt double wire system. 180 degrees of compensation makes magnetic field counteracted. Water cooling can keep short net operating at low temperature, reduce troubles and improve the operation efficiency of system. The choice of main technical parameters of furnace body and electrical parameters is reasonable and practical. Electrode system adopts international advanced demag technology, South Africa PYROMET technology, etc. For example, hanging cylinder type electrode lifting device is adopted, which has reliable performance and can adjust up and down position of electrode.



Types of submerged arc furnace:

Silicomanganese furnace, high carbon ferromanganese furnace, medium and low carbon ferromanganese furnace, ferrosilicon furnace, ferronickel furnace, ferrochromium furnace, high carbon ferrochromium furnace, medium carbon ferrochromium furnace, micro-carbon ferrochromium furnace, silicon chromium alloy furnace, industrial silicon furnace, calcium carbide furnace, silicocalcium furnace, silicon aluminum alloy furnace, etc.



Constitution:

Furnace shell, smoke extraction system, short net, control system, tapping system, charging system, discharging system, water cooling system, hydraulic system, air-operated system, batching station, high voltage electrical system, low voltage electrical system, automation system and upper computer control system.

 

Delivery Time

1. Equipment layout, construction conditions documents can be submitted within 10 days after contract signed by both parties.

2. Whole set of equipment design can be finished within 15 days after contract comes into force.

3. Delivery after 90 days after equipment design approved.

4. Installation time overseas takes 100 days.


 

ype: Induction Furnace
Warranty: 1 year
Voltage: 690/1000
Power: 640 KW
Capacity: 3 Ton
Weight: 5T
Control System: PLC
Application: Steel
Condition: New
Induction melting : by KGPS technology
Power System: Dual track or single Power

SEMC is the leading brand of global industry .
You are our very important customer, please do not hesitate to send any question!
     Induction furnace is used for smelting or insulating ferrous metals, non-ferrous metals, sponge iron, such as scrap iron, scrap steel, copper, aluminum and so on. Complete working equipment such as continuous casting machine, rolling mill, mainly used for the production of billet, steel bar, angle steel, H-beam, I-beam, etc. Using KGPS, IGBT, single or double power supply technology, PLC (Siemens) can be realized throughout the monitoring.
 
       Main supply list: 2 sets of electric furnace body, 2 sets of hydraulic or mechanical tilting electric furnace mechanism, 1 set of control platform, 1 set of intermediate frequency control cabinet (6 pulse 1, 12 pulse 2, 24 pulse 4), low voltage control cabinet (6 pulse 1, 12 pulse 2, 24 pulse 4), 1 set of capacitor cabinet, 4 or 8 water-cooled cables; 1 water temperature alarm, 1 leakage alarm; 1 crucible mold, 1 liquid One batch of pressure steel pipe, one set of copper row, three water tanks. Transformer, cooling tower, furnace builder, furnace lining ejector, furnace cover.

KGSP Induction Electric Furnace


GW-8-4000-0.5J KGSP Induction Electric Furnace


GW-1-750-1JJ Medium frequency coreless electric furnace


GW-50-22000-0.2J No induction melting furnace


GW-0.25-160-1JJ melting electric furnace

GW-1.5-1000-1J Medium frequency induction furnace




 

NO.	Electric  Furnace  Type	Input  power (KW)	input  voltage (V)	Input  current (A)	Rated  power (KW)	DC  current (A)	DC  voltage (V)	Melting  rate (T/H)	working  frequency (HZ)	working  voltage (V)	cooling water  pressure(MPA)		Rated  capacity (T)	Power  consumption (KWH/T)
											Power  Supply	Furnace  body
1	GW-0.25-160/1JJ	180	380 (6 Pulse)	256	160	320	500	0.24	1000	750	0.1~0.15	0.25~0.3	0.25	790
2	GW-0.5-250/1JJ	280	380 (6 Pulse)	400	250	500	500	0.4	1000	1500	0.1~0.15	0.25~0.3	0.5	770
3	GW-0.5-250/1J	280	380 (6 Pulse)	400	250	500	500	0.4	1000	1500	0.1~0.15	0.25~0.3	0.5	770
4	GW-0.75-400/1JJ	400	380 (6 Pulse)	650	400	800	500	0.6	1000	1500	0.1~0.15	0.25~0.3	0.75	770
5	GW-0.75-400/1J	400	380 (6 Pulse)	650	400	800	500	0.6	1000	1500	0.1~0.15	0.25~0.3	0.75	770
6	GW-1-500/1JJ	550	380 (6 Pulse)	800	500	1000	500	0.8	1000	1500	0.1~0.15	0.25~0.3	1	750
7	GW-1-750/1JJ	800	380/690 (6 Pulse)	1200/ 700	750	1500/ 850	500/ 880	0.9	1000/ 500	1500/ 2600	0.1~0.15	0.25~0.3	1	720/660
8	GW-1-750/1J	800	380/690 (6 Pulse)	1200/ 700	750	1500/ 850	500/ 880	0.9	1000/ 500	1500/ 2600	0.1~0.15	0.25~0.3	1	720/660
9	GW-1.5-1000/0.5JJ	1100	690 (6 Pulse)	912	1000	1140	880	1.2	500	2600	0.1~0.15	0.25~0.3	1.5	700
10	GW-1.5-1000/0.5J	1100	690 (6 Pulse)	912	1000	1140	880	1.2	500	2600	0.1~0.15	0.25~0.3	1.5	700
11	GW-2-1500/0.5JJ	1650	690 (6 Pulse)	1360	1500	1700	880	1.7	500	2600	0.1~0.15	0.25~0.3	2	675
12	GW-2-1500/0.5J	1650	690 (6 Pulse)	1360	1500	1700	880	1.7	500	2600	0.1~0.15	0.25~0.3	2	675
13	GW-2-2000/0.5JJ	2200	690 (6 Pulse)	1400	2000	2275	880	1.9	500	2600	0.1~0.15	0.25~0.3	2	650
14	GW-3-2500/0.5JJ	2750	690/950 (6 Pulse)	2275/ 1700	2500	2840/ 2080	880/ 1250	2.56	500	2600/3200	0.1~0.15	0.25~0.3	3	610/560
15	GW-3-2500/0.5J	2750	690/950 (6 Pulse)	2275/ 1700	2500	2840/ 2080	880/ 1250	2.56	500	2600/3200	0.1~0.15	0.25~0.3	3	610/560
16	GW-4-3000/0.5J	3300	690/950 (6 Pulse)	2730/ 2040	3000	3410/ 2500	880/ 1250	3.2	500	2600/3200	0.1~0.15	0.25~0.3	4	610/560
17	GW-5-4000/0.5J	4400	950 (6 Pulse)	2300	4000	3330	1250	5	500	3400	0.1~0.15	0.25~0.3	5	600/550
18	GW-6-4000/0.5J	4400	950 (12 Pulse)	2300	4000	3330	1250	5	500	3400	0.1~0.15	0.25~0.3	6	600/550
19	GW-8-5000/0.5J	5000	950 (12 Pulse)	3400	5000	4200	1250	7~8	500	3400	0.1~0.15	0.25~0.3	8	600/550
20	GW-10-6000/0.5J	6300	950 (12 Pulse)	3750	6000	4600	1250	8.5~9	500	3400	0.1~0.15	0.25~0.3	10	600/550
21	GW-12-8000/0.25J	8000	950 (12 Pulse)	4900	8000	6000	1250	9~10.5	250	3400	0.1~0.15	0.25~0.3	12	600-550
22	GW-15-8000/0.25J	8000	950 (12 Pulse)	4900	8000	6000	1250	9~10.5	250	3400	0.1~0.15	0.25~0.3	15	600-550
23	GW-15-10000/0.25J	10000	950 (24 Pulse)	6500	10000	8000	1250	13~15	250	3400	0.1~0.15	0.25~0.3	15	600-550
24	GW-18-12000/0.25J	12000	950 (24 Pulse)	8160	12000	10000	1200	15~17	250	3400	0.1~0.15	0.25~0.3	18	600-550
25	GW-20-12000/0.25J	12000	950 (24 Pulse)	8160	12000	10000	1200	17~19	250	3400	0.1~0.15	0.25~0.3	20	600-550
26	GW-25-14000/0.25J	14000	950 (24 Pulse)	9460	14000	11600	1200	19~21	150~200	3400	0.1~0.15	0.25~0.3	25	600-550
27	GW-30-16000/0.2J	16000	950 (24 Pulse)	10850	16000	13300	1200	21~23	150~200	3400	0.1~0.15	0.25~0.3	30	600-550
28	GW-40-20000/0.2J	20000	950 (24 Pulse)	13545	20000	16600	1200	25~27	150~200	3400	0.1~0.15	0.25~0.3	40	600-550
29	GW-50-22000/0.2J	22000	950 (24 Pulse)	14932	22000	18300	1200	25~28	150~200	3400	0.1~0.15	0.25~0.3	50	600-550

Note:
(1) GW - means medium frequency induction furnace, - 1 - means induction furnace capacity of 1 ton, - 500 - means furnace rated power of 500 KW, / 1 - means furnace operating frequency of 1000 Hz, / 0.5 - means melting furnace frequency of 500 Hz, - J - means hydraulic tilting furnace (furnace shell is steel shell), - JJ - means mechanical tilting furnace. (the shell of the furnace is aluminum alloy).

(2) The above quoted price is for routine configuration. Other configurations can be added, such as leak alarm, water temperature alarm, furnace switch, cover mechanism, lining ejector and transformer, cooling device (open and close cooling tower, closed cooling tower, plate heat exchanger)

3) If necessary, send technicians to carry out the commissioning: the domestic section is free; the overseas section travel expenses, accommodation and food are borne by the user and each person is subsidized 150 US dollars per day.

4) I quote EX-W at a price including simple packing, including shipping charges to Shanghai port area and all inland charges in China.

V) The above electric furnace voltage levels are 380V, 690V and 950/1000V, and the frequency is 50HZ. If the user equipment requirements are different from the above voltage levels and frequencies, each item needs to be increased by 15000USD.