Induction furnace is used for smelting or insulating ferrous metals, non-ferrous metals, sponge iron, such as scrap iron, scrap steel, copper, aluminum and so on. Complete working equipment such as continuous casting machine, rolling mill, mainly used for the production of billet, steel bar, angle steel, H-beam, I-beam, etc. Using KGPS, IGBT, single or double power supply technology, PLC (Siemens) can be realized throughout the monitoring.
Main supply list: 2 sets of electric furnace body, 2 sets of hydraulic or mechanical tilting electric furnace mechanism, 1 set of control platform, 1 set of intermediate frequency control cabinet (6 pulse 1, 12 pulse 2, 24 pulse 4), low voltage control cabinet (6 pulse 1, 12 pulse 2, 24 pulse 4), 1 set of capacitor cabinet, 4 or 8 water-cooled cables; 1 water temperature alarm, 1 leakage alarm; 1 crucible mold, 1 liquid One batch of pressure steel pipe, one set of copper row, three water tanks. Transformer, cooling tower, furnace builder, furnace lining ejector, furnace cover.
Product Model: GW1.5-IGBT-1300-0.5-B
Dual output with a set of power supply, can supply power to two sets of furnaces simultaneously, to achieve "one for two", total power can realize stepless free distribution on two sets of furnaces. Equipping two sets of furnaces, one is used for melting or heating refining , the other is used for insulation and casting, and two sets of furnaces can mutual replace to use. Medium frequency power supply device of IGBT transistor module can be used for melting, induction heating, heating treatment.
Main Technical Parameters
| No. |
Item |
Technical Parameters |
| 01 |
Furnace rated capacity (steel) |
1.5t |
| 02 |
Rated power of medium frequency power supply (1000+300) |
1300kW |
| 03 |
Maximum power of single furnace output |
1000kW |
| 04 |
Rated frequency |
500Hz |
| 05 |
Working temperature |
1600ºC |
| 06 |
Melting rate(Rated loading material, concentrate, density, the third furnace, auxiliary time not counting) |
1.6t/h |
| 07 |
Power consumption(Rated loading material, concentrate, density, the third furnace, auxiliary time not counting) |
600kWh/t |
| 08 |
Cooling water consumption- medium frequency power supply cabinet |
30m3/h |
Supply Range of Complete Set
| No. |
Item |
Unit |
| 01 |
IGBT-1300(1000+300)-0.5-B medium frequency power supply device of transistor module |
1set |
| 02 |
"Medium frequency power supply cabinet using closed cycle water cooling device"(Set in the rectifier cabinet) |
1set |
| 03 |
Air conditioning refrigeration equipment (Set in frequency power supply device) |
4 sets |
| 04 |
GW1.5t Melting Furnace |
2 sets |
| 05 |
Hydraulic actuator(including hydraulic pump station, console, hydraulic oil tubing) |
1set |
| 06 |
Water-cooled cable |
8sets |
| 07 |
Cooling water dispenser(used for inductor and water-cooled cable) |
2 sets |
IGBT Dual track working GW1.5-IGBT-1300-0.5-B
IGBT technology b GW3-IGBT-2000-0.2-B
furnace with cover GW1-IGBT-800-1-B
KGP-7t-5000-dual
We provide PS steel chip crusher 2018
PS series steel chip crusher, used to crush all kinds of car scraps, shavings and cuttings into 20-50mm scraps, in order to enter the chip and machine (metal chip briquetting machine) for briquetting treatment.
[Features]
1 Hydraulic system is adopted to effectively solve the overload protection problem;
2 Hydraulic motor, high torque, saving power;
3 PLC control.
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List of 450 heavy scrap crusher
Serial
number Name Specifications
(mm) Qty Remarks
1 Crusher shell 50mm 1 set Q235, plate thickness 50mm
2 Host hammer High manganese
steel 1 set 16 pieces, each hammer
head 80kg
3 Circular cutter High manganese
steel 1 set 16 pieces, 45kg for each
round cutter
4 Rotor disc φ1100 1 set Outer wear electrode welding
5 Spindle Diameter 390mm 1 root
6 Sieve plate φ65×100 1 set Steel casting ZG45
7 Motor 220KW 2 sets
8 Starting cabinet Soft start 1 set Control equipment operation
9 Hydraulic pumping station Matching 1 set
Unpacking cylinder, movable
plate cylinder,
Forced feed cylinder
10 Dust removal system Matching 1 set Cyclone dedusting,
pulse dedusting
11 Feeding machine 1 set
12 Magnetic separator 1 set
13 Loader heavy conveyor 1400×12000 1 set
14 Discharge belt conveyor 1000×10000 1 set
15 Belt conveyor 1000×8000 1 set
16 Waste belt conveyor 800×6000 1 set
1.Product principle and Application
The crushing production line uses the principle of hammering. Under the drive of a high-speedand high-torque motor, the hammers on the host rotor take turns to hit the objects to be crushed in
the cavity. Through the space formed between the liner and the hammers, After the crushed object
is torn into a crushed object conforming to the specifications, a high-quality crushed material with
high purity can be obtained under the action of a magnetic device.
This production line is used to process waste car body, tinplate, household appliances,
bicycles, empty cans and other lower scraps to make it into a superior steel making raw material.
The machine continuously crushes, removes the coating film, increases the specific gravity of the
volume, prevents the electric furnace from exploding, and improves the water output rate under
certain conditions.
2.Technical conditions
1.1 (1) Ambient temperature: -20 ºC -40 ºC
(2) Production staff: 3-5 people
(3) Installation method: According to the installation diagram, the technicians guide the
installation
1.2 Power supply
(1) Three-phase four-wire 380V AC (±10%), 50HZ (±2%)
(2) Low-voltage power supply of the equipment: 380v / 50hz;
Working lighting power: 220v / 50hz;
3.Processing object
1. Waste car body (excluding engine, reduction gear box, tire, etc.);
The 450KW crushing line needs to be broken into squares not larger than 800mm * 800mm
when crushing colored steel tiles.
2, Tinplate (cans, etc.)
3. Iron sheet for home appliances (excluding motors, compressors, shafts, etc.)
4. ≤6mm light and thin materials and similar domestic waste
25, Empty cans (wash out thin materials, coatings, etc.), non-sealed cans.
Note: After all the processed materials have been preliminarily processed, the shape and
volume need to ensure that they can smoothly enter the main machine inlet. (Such as cans, small
paint buckets, color steel tiles, car shells, etc.)
4.Not suitable for broken objects
1 Dangerous things:
a Sealed container, conduit, etc .;
b. Items that may cause an outbreak, fire, etc .;
2 Scrap cars:
a. Subjects other than passenger cars;
b. Engine, converter, differential gear, tire;
Product Description:
DC motor is a rotating motor that can convert DC electric energy into mechanical energy (DC motor) or mechanical energy into DC electric energy (DC generator). It is a motor that can convert DC and mechanical energy into one another. When it runs as a motor, it is a direct current motor, which converts electrical energy into mechanical energy; when it runs as a generator, it is a direct current generator, which converts mechanical energy into electrical energy.
Induction furnace is used for smelting or insulating ferrous metals, non-ferrous metals, sponge iron, such as scrap iron, scrap steel, copper, aluminum and so on. Complete working equipment such as continuous casting machine, rolling mill, mainly used for the production of billet, steel bar, angle steel, H-beam, I-beam, etc. Using KGPS, IGBT, single or double power supply technology, PLC (Siemens) can be realized throughout the monitoring.
Main supply list: 2 sets of electric furnace body, 2 sets of hydraulic or mechanical tilting electric furnace mechanism, 1 set of control platform, 1 set of intermediate frequency control cabinet (6 pulse 1, 12 pulse 2, 24 pulse 4), low voltage control cabinet (6 pulse 1, 12 pulse 2, 24 pulse 4), 1 set of capacitor cabinet, 4 or 8 water-cooled cables; 1 water temperature alarm, 1 leakage alarm; 1 crucible mold, 1 liquid One batch of pressure steel pipe, one set of copper row, three water tanks. Transformer, cooling tower, furnace builder, furnace lining ejector, furnace cover.
KGSP Induction Electric Furnace
GW-8-4000-0.5J KGSP Induction Electric Furnace
GW-1-750-1JJ Medium frequency coreless electric furnace
GW-50-22000-0.2J No induction melting furnace
GW-0.25-160-1JJ melting electric furnace
GW-1.5-1000-1J Medium frequency induction furnace
| NO. |
Electric
Furnace
Type |
Input
power
(KW) |
input
voltage
(V) |
Input
current
(A) |
Rated
power
(KW) |
DC
current
(A) |
DC
voltage
(V) |
Melting
rate
(T/H) |
working
frequency
(HZ) |
working
voltage
(V) |
cooling water
pressure(MPA) |
Rated
capacity
(T) |
Power
consumption
(KWH/T) |
Power
Supply |
Furnace
body |
| 1 |
GW-0.25-160/1JJ |
180 |
380
(6 Pulse) |
256 |
160 |
320 |
500 |
0.24 |
1000 |
750 |
0.1~0.15 |
0.25~0.3 |
0.25 |
790 |
| 2 |
GW-0.5-250/1JJ |
280 |
380
(6 Pulse) |
400 |
250 |
500 |
500 |
0.4 |
1000 |
1500 |
0.1~0.15 |
0.25~0.3 |
0.5 |
770 |
| 3 |
GW-0.5-250/1J |
280 |
380
(6 Pulse) |
400 |
250 |
500 |
500 |
0.4 |
1000 |
1500 |
0.1~0.15 |
0.25~0.3 |
0.5 |
770 |
| 4 |
GW-0.75-400/1JJ |
400 |
380
(6 Pulse) |
650 |
400 |
800 |
500 |
0.6 |
1000 |
1500 |
0.1~0.15 |
0.25~0.3 |
0.75 |
770 |
| 5 |
GW-0.75-400/1J |
400 |
380
(6 Pulse) |
650 |
400 |
800 |
500 |
0.6 |
1000 |
1500 |
0.1~0.15 |
0.25~0.3 |
0.75 |
770 |
| 6 |
GW-1-500/1JJ |
550 |
380
(6 Pulse) |
800 |
500 |
1000 |
500 |
0.8 |
1000 |
1500 |
0.1~0.15 |
0.25~0.3 |
1 |
750 |
| 7 |
GW-1-750/1JJ |
800 |
380/690
(6 Pulse) |
1200/
700 |
750 |
1500/
850 |
500/
880 |
0.9 |
1000/
500 |
1500/
2600 |
0.1~0.15 |
0.25~0.3 |
1 |
720/660 |
| 8 |
GW-1-750/1J |
800 |
380/690
(6 Pulse) |
1200/
700 |
750 |
1500/
850 |
500/
880 |
0.9 |
1000/
500 |
1500/
2600 |
0.1~0.15 |
0.25~0.3 |
1 |
720/660 |
| 9 |
GW-1.5-1000/0.5JJ |
1100 |
690
(6 Pulse) |
912 |
1000 |
1140 |
880 |
1.2 |
500 |
2600 |
0.1~0.15 |
0.25~0.3 |
1.5 |
700 |
| 10 |
GW-1.5-1000/0.5J |
1100 |
690
(6 Pulse) |
912 |
1000 |
1140 |
880 |
1.2 |
500 |
2600 |
0.1~0.15 |
0.25~0.3 |
1.5 |
700 |
| 11 |
GW-2-1500/0.5JJ |
1650 |
690
(6 Pulse) |
1360 |
1500 |
1700 |
880 |
1.7 |
500 |
2600 |
0.1~0.15 |
0.25~0.3 |
2 |
675 |
| 12 |
GW-2-1500/0.5J |
1650 |
690
(6 Pulse) |
1360 |
1500 |
1700 |
880 |
1.7 |
500 |
2600 |
0.1~0.15 |
0.25~0.3 |
2 |
675 |
| 13 |
GW-2-2000/0.5JJ |
2200 |
690
(6 Pulse) |
1400 |
2000 |
2275 |
880 |
1.9 |
500 |
2600 |
0.1~0.15 |
0.25~0.3 |
2 |
650 |
| 14 |
GW-3-2500/0.5JJ |
2750 |
690/950
(6 Pulse) |
2275/
1700 |
2500 |
2840/
2080 |
880/
1250 |
2.56 |
500 |
2600/3200 |
0.1~0.15 |
0.25~0.3 |
3 |
610/560 |
| 15 |
GW-3-2500/0.5J |
2750 |
690/950
(6 Pulse) |
2275/
1700 |
2500 |
2840/
2080 |
880/
1250 |
2.56 |
500 |
2600/3200 |
0.1~0.15 |
0.25~0.3 |
3 |
610/560 |
| 16 |
GW-4-3000/0.5J |
3300 |
690/950
(6 Pulse) |
2730/
2040 |
3000 |
3410/
2500 |
880/
1250 |
3.2 |
500 |
2600/3200 |
0.1~0.15 |
0.25~0.3 |
4 |
610/560 |
| 17 |
GW-5-4000/0.5J |
4400 |
950
(6 Pulse) |
2300 |
4000 |
3330 |
1250 |
5 |
500 |
3400 |
0.1~0.15 |
0.25~0.3 |
5 |
600/550 |
| 18 |
GW-6-4000/0.5J |
4400 |
950
(12 Pulse) |
2300 |
4000 |
3330 |
1250 |
5 |
500 |
3400 |
0.1~0.15 |
0.25~0.3 |
6 |
600/550 |
| 19 |
GW-8-5000/0.5J |
5000 |
950
(12 Pulse) |
3400 |
5000 |
4200 |
1250 |
7~8 |
500 |
3400 |
0.1~0.15 |
0.25~0.3 |
8 |
600/550 |
| 20 |
GW-10-6000/0.5J |
6300 |
950
(12 Pulse) |
3750 |
6000 |
4600 |
1250 |
8.5~9 |
500 |
3400 |
0.1~0.15 |
0.25~0.3 |
10 |
600/550 |
| 21 |
GW-12-8000/0.25J |
8000 |
950
(12 Pulse) |
4900 |
8000 |
6000 |
1250 |
9~10.5 |
250 |
3400 |
0.1~0.15 |
0.25~0.3 |
12 |
600-550 |
| 22 |
GW-15-8000/0.25J |
8000 |
950
(12 Pulse) |
4900 |
8000 |
6000 |
1250 |
9~10.5 |
250 |
3400 |
0.1~0.15 |
0.25~0.3 |
15 |
600-550 |
| 23 |
GW-15-10000/0.25J |
10000 |
950
(24 Pulse) |
6500 |
10000 |
8000 |
1250 |
13~15 |
250 |
3400 |
0.1~0.15 |
0.25~0.3 |
15 |
600-550 |
| 24 |
GW-18-12000/0.25J |
12000 |
950
(24 Pulse) |
8160 |
12000 |
10000 |
1200 |
15~17 |
250 |
3400 |
0.1~0.15 |
0.25~0.3 |
18 |
600-550 |
| 25 |
GW-20-12000/0.25J |
12000 |
950
(24 Pulse) |
8160 |
12000 |
10000 |
1200 |
17~19 |
250 |
3400 |
0.1~0.15 |
0.25~0.3 |
20 |
600-550 |
| 26 |
GW-25-14000/0.25J |
14000 |
950
(24 Pulse) |
9460 |
14000 |
11600 |
1200 |
19~21 |
150~200 |
3400 |
0.1~0.15 |
0.25~0.3 |
25 |
600-550 |
| 27 |
GW-30-16000/0.2J |
16000 |
950
(24 Pulse) |
10850 |
16000 |
13300 |
1200 |
21~23 |
150~200 |
3400 |
0.1~0.15 |
0.25~0.3 |
30 |
600-550 |
| 28 |
GW-40-20000/0.2J |
20000 |
950
(24 Pulse) |
13545 |
20000 |
16600 |
1200 |
25~27 |
150~200 |
3400 |
0.1~0.15 |
0.25~0.3 |
40 |
600-550 |
| 29 |
GW-50-22000/0.2J |
22000 |
950
(24 Pulse) |
14932 |
22000 |
18300 |
1200 |
25~28 |
150~200 |
3400 |
0.1~0.15 |
0.25~0.3 |
50 |
600-550 |
Note:
(1) GW - means medium frequency induction furnace, - 1 - means induction furnace capacity of 1 ton, - 500 - means furnace rated power of 500 KW, / 1 - means furnace operating frequency of 1000 Hz, / 0.5 - means melting furnace frequency of 500 Hz, - J - means hydraulic tilting furnace (furnace shell is steel shell), - JJ - means mechanical tilting furnace. (the shell of the furnace is aluminum alloy).
(2) The above quoted price is for routine configuration. Other configurations can be added, such as leak alarm, water temperature alarm, furnace switch, cover mechanism, lining ejector and transformer, cooling device (open and close cooling tower, closed cooling tower, plate heat exchanger)
3) If necessary, send technicians to carry out the commissioning: the domestic section is free; the overseas section travel expenses, accommodation and food are borne by the user and each person is subsidized 150 US dollars per day.
4) I quote EX-W at a price including simple packing, including shipping charges to Shanghai port area and all inland charges in China.
V) The above electric furnace voltage levels are 380V, 690V and 950/1000V, and the frequency is 50HZ. If the user equipment requirements are different from the above voltage levels and frequencies, each item needs to be increased by 15000USD. |
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