1ton Dual Track Kgps Induction Furnace

• Customization: Available
• Customized: Customized
• Condition: New
• Model NO.: 123
• Automatic Grade: Semi-Automatic
• Type: Auxiliary Equipment
• Certification: ISO, CE, CCS, LR, ABS
• 1: 2
• 3: 4
• 5: 6
• Transport Package: Plywood
• Specification: 100*100*200
• Trademark: semc
• Origin: China
• HS Code: 8514300090
• Production Capacity: 1000/Year
• Package Size: 500.00cm * 700.00cm * 600.00cm
• Package Gross Weight: 500000.000kg

Product Description

1ton Dual Track Kgps Induction Furnace

Technical parameter 1KGPS
Item Unit Data
Furnace parameter 1t
Rated capacity t 1
Maximum capacity t 1.2
Induction coil inside diameterΦ mm 700
Induction coil height mm 820
Maximum working temperature 1750
Electrical parameter

Transformer capacity kVA 1000
Transformer primary voltage KV 10
Transformer secondary voltage V 660
Rated power of MF power supply KW 800
Maximum output voltage of MF power supply V 1450
Coil voltage V 2900
Rated working frequency Hz 1000
Power supply convert frequency % 96
Startup successful frequency % 100

Composite parameter
Melting rate(rise to 1450) t/h 1.4
Melting power consumption (rise to 1450) KW. H/t 580
Working noise dB ≤ 75
Hydraulic system
Hydraulic station capacity L 200
Working pressure MPa 11
Hydraulic medium Hydraulic oil
Cooling water system
Flow M3/h 34
Water supply pressure MPa 0.2~0.3
Inlet water temperature 5~35
Outlet water temperature 35~55

The way of rectifier transformer what is our company recommended as follow:

The specification of rectifier transformer (double 6-pulse)

Furnace capacity Power of MF power supply(KW) Transformer
Capacity(kVA) Voltage combination Coupling
group
mark Impedance voltage
(%)
Primary
side (KV) Secondary
Side
(V)
1t 800 1000 10 660 Δ /Y0-12 6~8

Remark: It should be has no-load voltage adjustment switch in high voltage side of transformer, the voltage is adjusted at -0.5%, 0, +0.5% 3 level.
The rectifier tube and inverter tube are chosen as follow specification:

Furnace model KK tube KP tube
1t KK_1200A/1800V KP_1000A/2200V.


 

Technical parameter 1KGPS

Item

Unit

Data

Furnace parameter

1t

Rated capacity

t

1

Maximum capacity

t

1.2

Induction coil inside diameterΦ

mm

700

Induction coil height

mm

820

Maximum working temperature

1750

Electrical parameter

Transformer capacity

kVA

1000

Transformer primary voltage

KV

10

Transformer secondary voltage

V

660

Rated power of MF power supply

KW

800

Maximum output voltage of MF power supply

V

1450

Coil voltage

V

2900

Rated working frequency

Hz

1000

Power supply convert frequency

%

96

Startup successful frequency

%

100

Composite parameter

Melting rate(rise to 1450)

t/h

1.4

Melting power consumption (rise to 1450)

KW. H/t

580

Working noise

dB

≤ 75

Hydraulic system

Hydraulic station capacity

L

200

Working pressure

MPa

11

Hydraulic medium

Hydraulic oil

Cooling water system

Flow

M3/h

34

Water supply pressure

MPa

0.2~0.3

Inlet water temperature

5~35

Outlet water temperature

35~55

The way of rectifier transformer what is our company recommended as follow:

The specification of rectifier transformer (double 6-pulse)

Furnace capacity

Power of MF power supply(KW)

Transformer

Capacity(kVA)

Voltage combination

Coupling

group

mark

Impedance voltage

(%)

Primary

side (KV)

Secondary

Side

(V)

1t

800

1000

10

660

Δ /Y0-12

6~8

Remark: It should be has no-load voltage adjustment switch in high voltage side of transformer, the voltage is adjusted at -0.5%, 0, +0.5% 3 level.

The rectifier tube and inverter tube are chosen as follow specification:

Furnace model

KK tube

KP tube

1t

KK_1200A/1800V

KP_1000A/2200V.

     Induction furnace is used for smelting or insulating ferrous metals, non-ferrous metals, sponge iron, such as scrap iron, scrap steel, copper, aluminum and so on. Complete working equipment such as continuous casting machine, rolling mill, mainly used for the production of billet, steel bar, angle steel, H-beam, I-beam, etc. Using KGPS, IGBT, single or double power supply technology, PLC (Siemens) can be realized throughout the monitoring.
 
       Main supply list: 2 sets of electric furnace body, 2 sets of hydraulic or mechanical tilting electric furnace mechanism, 1 set of control platform, 1 set of intermediate frequency control cabinet (6 pulse 1, 12 pulse 2, 24 pulse 4), low voltage control cabinet (6 pulse 1, 12 pulse 2, 24 pulse 4), 1 set of capacitor cabinet, 4 or 8 water-cooled cables; 1 water temperature alarm, 1 leakage alarm; 1 crucible mold, 1 liquid One batch of pressure steel pipe, one set of copper row, three water tanks. Transformer, cooling tower, furnace builder, furnace lining ejector, furnace cover.

KGSP Induction Electric Furnace


GW-8-4000-0.5J KGSP Induction Electric Furnace


GW-1-750-1JJ Medium frequency coreless electric furnace


GW-50-22000-0.2J No induction melting furnace


GW-0.25-160-1JJ melting electric furnace

GW-1.5-1000-1J Medium frequency induction furnace




 

NO.	Electric  Furnace  Type	Input  power (KW)	input  voltage (V)	Input  current (A)	Rated  power (KW)	DC  current (A)	DC  voltage (V)	Melting  rate (T/H)	working  frequency (HZ)	working  voltage (V)	cooling water  pressure(MPA)		Rated  capacity (T)	Power  consumption (KWH/T)
											Power  Supply	Furnace  body
1	GW-0.25-160/1JJ	180	380 (6 Pulse)	256	160	320	500	0.24	1000	750	0.1~0.15	0.25~0.3	0.25	790
2	GW-0.5-250/1JJ	280	380 (6 Pulse)	400	250	500	500	0.4	1000	1500	0.1~0.15	0.25~0.3	0.5	770
3	GW-0.5-250/1J	280	380 (6 Pulse)	400	250	500	500	0.4	1000	1500	0.1~0.15	0.25~0.3	0.5	770
4	GW-0.75-400/1JJ	400	380 (6 Pulse)	650	400	800	500	0.6	1000	1500	0.1~0.15	0.25~0.3	0.75	770
5	GW-0.75-400/1J	400	380 (6 Pulse)	650	400	800	500	0.6	1000	1500	0.1~0.15	0.25~0.3	0.75	770
6	GW-1-500/1JJ	550	380 (6 Pulse)	800	500	1000	500	0.8	1000	1500	0.1~0.15	0.25~0.3	1	750
7	GW-1-750/1JJ	800	380/690 (6 Pulse)	1200/ 700	750	1500/ 850	500/ 880	0.9	1000/ 500	1500/ 2600	0.1~0.15	0.25~0.3	1	720/660
8	GW-1-750/1J	800	380/690 (6 Pulse)	1200/ 700	750	1500/ 850	500/ 880	0.9	1000/ 500	1500/ 2600	0.1~0.15	0.25~0.3	1	720/660
9	GW-1.5-1000/0.5JJ	1100	690 (6 Pulse)	912	1000	1140	880	1.2	500	2600	0.1~0.15	0.25~0.3	1.5	700
10	GW-1.5-1000/0.5J	1100	690 (6 Pulse)	912	1000	1140	880	1.2	500	2600	0.1~0.15	0.25~0.3	1.5	700
11	GW-2-1500/0.5JJ	1650	690 (6 Pulse)	1360	1500	1700	880	1.7	500	2600	0.1~0.15	0.25~0.3	2	675
12	GW-2-1500/0.5J	1650	690 (6 Pulse)	1360	1500	1700	880	1.7	500	2600	0.1~0.15	0.25~0.3	2	675
13	GW-2-2000/0.5JJ	2200	690 (6 Pulse)	1400	2000	2275	880	1.9	500	2600	0.1~0.15	0.25~0.3	2	650
14	GW-3-2500/0.5JJ	2750	690/950 (6 Pulse)	2275/ 1700	2500	2840/ 2080	880/ 1250	2.56	500	2600/3200	0.1~0.15	0.25~0.3	3	610/560
15	GW-3-2500/0.5J	2750	690/950 (6 Pulse)	2275/ 1700	2500	2840/ 2080	880/ 1250	2.56	500	2600/3200	0.1~0.15	0.25~0.3	3	610/560
16	GW-4-3000/0.5J	3300	690/950 (6 Pulse)	2730/ 2040	3000	3410/ 2500	880/ 1250	3.2	500	2600/3200	0.1~0.15	0.25~0.3	4	610/560
17	GW-5-4000/0.5J	4400	950 (6 Pulse)	2300	4000	3330	1250	5	500	3400	0.1~0.15	0.25~0.3	5	600/550
18	GW-6-4000/0.5J	4400	950 (12 Pulse)	2300	4000	3330	1250	5	500	3400	0.1~0.15	0.25~0.3	6	600/550
19	GW-8-5000/0.5J	5000	950 (12 Pulse)	3400	5000	4200	1250	7~8	500	3400	0.1~0.15	0.25~0.3	8	600/550
20	GW-10-6000/0.5J	6300	950 (12 Pulse)	3750	6000	4600	1250	8.5~9	500	3400	0.1~0.15	0.25~0.3	10	600/550
21	GW-12-8000/0.25J	8000	950 (12 Pulse)	4900	8000	6000	1250	9~10.5	250	3400	0.1~0.15	0.25~0.3	12	600-550
22	GW-15-8000/0.25J	8000	950 (12 Pulse)	4900	8000	6000	1250	9~10.5	250	3400	0.1~0.15	0.25~0.3	15	600-550
23	GW-15-10000/0.25J	10000	950 (24 Pulse)	6500	10000	8000	1250	13~15	250	3400	0.1~0.15	0.25~0.3	15	600-550
24	GW-18-12000/0.25J	12000	950 (24 Pulse)	8160	12000	10000	1200	15~17	250	3400	0.1~0.15	0.25~0.3	18	600-550
25	GW-20-12000/0.25J	12000	950 (24 Pulse)	8160	12000	10000	1200	17~19	250	3400	0.1~0.15	0.25~0.3	20	600-550
26	GW-25-14000/0.25J	14000	950 (24 Pulse)	9460	14000	11600	1200	19~21	150~200	3400	0.1~0.15	0.25~0.3	25	600-550
27	GW-30-16000/0.2J	16000	950 (24 Pulse)	10850	16000	13300	1200	21~23	150~200	3400	0.1~0.15	0.25~0.3	30	600-550
28	GW-40-20000/0.2J	20000	950 (24 Pulse)	13545	20000	16600	1200	25~27	150~200	3400	0.1~0.15	0.25~0.3	40	600-550
29	GW-50-22000/0.2J	22000	950 (24 Pulse)	14932	22000	18300	1200	25~28	150~200	3400	0.1~0.15	0.25~0.3	50	600-550

Note:
(1) GW - means medium frequency induction furnace, - 1 - means induction furnace capacity of 1 ton, - 500 - means furnace rated power of 500 KW, / 1 - means furnace operating frequency of 1000 Hz, / 0.5 - means melting furnace frequency of 500 Hz, - J - means hydraulic tilting furnace (furnace shell is steel shell), - JJ - means mechanical tilting furnace. (the shell of the furnace is aluminum alloy).

(2) The above quoted price is for routine configuration. Other configurations can be added, such as leak alarm, water temperature alarm, furnace switch, cover mechanism, lining ejector and transformer, cooling device (open and close cooling tower, closed cooling tower, plate heat exchanger)

3) If necessary, send technicians to carry out the commissioning: the domestic section is free; the overseas section travel expenses, accommodation and food are borne by the user and each person is subsidized 150 US dollars per day.

4) I quote EX-W at a price including simple packing, including shipping charges to Shanghai port area and all inland charges in China.

V) The above electric furnace voltage levels are 380V, 690V and 950/1000V, and the frequency is 50HZ. If the user equipment requirements are different from the above voltage levels and frequencies, each item needs to be increased by 15000USD.